German Ecoroll roller burnishing tools

Weidou Intelligent Technology specializes in supplying German Ecoroll roller burnishing tools. Welcome to inquire by phone.

1, Brand Introduction: German ECOROLL AG Werkzeugtechnik is a leading supplier of tools and machines for the mechanical improvement of metal component surfaces. Through close cooperation with users, it designs, manufactures, and sells demand-oriented tools and machines worldwide for polishing, deep rolling, and cylinder processing.
ECOROLL tools and machines finish metal surfaces by forming a boundary layer. One or more rollers installed in the tool press against the component surface, causing material flow and leveling peak-valley heights. Depending on the machining type, the tool or the workpiece rotates, or both rotate. This process smooths the surface and increases the service life of the component. Depending on the application, the method is called roller polishing (smooth surface finishing) or deep rolling (extending service life).

Due to the economic efficiency of the process and improved product quality, ECOROLL tools and machines are used in many industries where smooth surface finishes are required, such as for sealing surfaces. Increased fatigue strength prevents material fatigue and failure in high-stress components in machinery, vehicles, aircraft, power plants, and medical engineering.

In addition, the unique HG tool range is further enhanced. These so-called "ballpoint pen" tools apply rolling force through one (or more) hydrostatically mounted balls, which are pressurized from the rear and press against the metal surface like a ballpoint pen on paper. The balls are virtually frictionless and can move freely in all directions. These tools allow easy adaptation to the workpiece, enabling the machining of complex contours and free-form surfaces.

ECOROLL AG also provides roller polishing and deep rolling machines for special applications. These machines are suitable for centerless roller polishing or deep rolling of continuous cylindrical bars, shouldered components, or concave corners on screws.

Brand keywords: German ECOROLL, ECOROLL AG, ECOROLL tools, ecoroll.de, ECOROLL tools, ECOROLL tool, ECOROLL hydraulic tools, ECOROLL hydraulic tools, ECOROLL roller burnishing tools, ECOROLL roller burnishing tools

2, Main Series: Main product series of German ECOROLL AG Werkzeugtechnik

German ECOROLL AG Werkzeugtechnik single-roller tools
German ECOROLL AG Werkzeugtechnik multi-roller tools
German ECOROLL AG Werkzeugtechnik hydrostatic tools
German ECOROLL AG Werkzeugtechnik deep rolling tools
German ECOROLL AG Werkzeugtechnik cylinder processing
German ECOROLL AG Werkzeugtechnik process monitoring

Deep rolling tools
Tool types RH, RHA, EF, FAK, and FA

Deep rolling induces residual compressive stresses in the boundary layer. Simultaneously, fatigue strength is increased and the surface is smoothed through plastic forming. Within certain limits, residual stresses as well as dislocation density can be specifically controlled via process parameters and tool design. For this reason, deep rolling represents an effective method for increasing the strength of high-stress components.

ECOROLL deep rolling tools improve components in the following industries:

Engineering.
Chemical/petroleum industry (stress corrosion).
Energy industry (turbines, wind power stations, internal combustion engines)
Aviation.
Road and rail vehicle construction.

In addition, deep rolling tools for internal and external fillets, contours, and thread root radii within machines.
For CNC turning, drilling, milling machines and machining centers, or for conventional machine tools.
Short primary machining times, single-clamping machining
Reliable method
High precision

ToolScope

Overview
Features
ToolScope ensures seamless monitoring and recording of all relevant parameters during the rolling process. For mechanical deep rolling tools in the EF and FAK series, the actual deep rolling force is measured and monitored. When using hydrostatic deep rolling tools from the HG series, working pressure and flow are monitored and recorded as process-related parameters. Deviations from predefined process parameters are immediately identified, and error messages are generated. Machining can only continue after inspection and error correction, resulting in less scrap, less rework, and consequential damage.

ToolScope provides convincing advantages both in production and in process documentation. Furthermore, it provides evidence for manufacturers who need to observe predefined process parameters during the procurement of safety-related components. This document can prove that parameters were met in the event of compensation claims.

ToolScope was developed in cooperation with KOMET Brinkhaus.

3, Main Products: German ECOROLL AG Werkzeugtechnik Main Products

German ECOROLL burnishing tools EG5: Outer surfaces, plane surfaces, bores
German ECOROLL burnishing tools EG5: Contours, concave fillets, groove beds
German ECOROLL burnishing tools EG5T
German ECOROLL burnishing tools EG14
German ECOROLL burnishing tools EG45: Hohlkehlen und Konturen
German ECOROLL burnishing tools EG90
German ECOROLL burnishing tools EF
German ECOROLL burnishing tools FAK
German ECOROLL burnishing tools G
German ECOROLL burnishing tools R
German ECOROLL burnishing tools RA
German ECOROLL burnishing tools RP, RK, RKA
German ECOROLL roller burnishing tools RKAK
German ECOROLL roller burnishing tools MZG
German ECOROLL roller burnishing tools RH, RHA
German ECOROLL roller burnishing tools FA
German ECOROLL roller burnishing tools HGx-1, HGx-2, HGx-4, HGx-11
German ECOROLL roller burnishing tools HGx-5 and HGx-6
German ECOROLL roller burnishing tools HGx-7 / -20 / -23 / -29
German ECOROLL roller burnishing tools HGx-9, HGx-10, HGx-19
German ECOROLL roller burnishing tools Rotating feed
German ECOROLL roller burnishing tools HGP Hydraulic power units
German ECOROLL roller burnishing tools Roller Burnishing with Compressed Air
German ECOROLL burnishing tools EF
German ECOROLL burnishing tools FAK
German ECOROLL roller burnishing tools RH, RHA
German ECOROLL roller burnishing tools FA
German ECOROLL roller burnishing tools OMEGA System (RDO, RIO)
German ECOROLL roller burnishing tools SK Skiving Heads
German ECOROLL roller burnishing tools GZ Tools
German ECOROLL roller burnishing tools For Short Cylinders (L/? ≤ 15)
German ECOROLL roller burnishing tools Complete Machining with High Pressure Cooling Lubricants
German ECOROLL roller burnishing tools Segment Cage
German ECOROLL roller burnishing tools ToolScope

Weidou Intelligent Technology specializes in supplying German Ecoroll roller burnishing tools. Welcome to inquire by phone.