German Ecoroll tools

Weidou Intelligent Technology specializes in supplying German Ecoroll tools. Welcome to inquire by phone.

1, Brand Introduction: German ECOROLL AG Werkzeugtechnik is a leading supplier of tools and machines for mechanically improving the surfaces of metal components. Through close cooperation with users, it designs, manufactures, and sells demand-oriented tools and machines for burnishing and deep rolling, as well as for machining cylinders, worldwide.
ECOROLL tools and machines finish metal surfaces by forming a boundary layer. One or more rollers installed in the tool press against the surface of the component, causing material flow and leveling peak-valley heights. Depending on the machining type, the tool or the workpiece rotates, or both rotate. This process smooths the surface and increases the service life of the component. Depending on the application, the method is called roller burnishing (smooth surface polishing) or deep rolling (extending service life).

Due to the economic efficiency of the process and improved product quality, ECOROLL tools and machines are used in many industries. A smooth surface finish is suitable for sealing against leakage. Increased fatigue strength prevents material fatigue and failure in high-stress components in machinery, vehicles, aircraft, power plants, and medical engineering.

In addition, the unique HG tool range is further enhanced. These so-called "ballpoint pen" tools apply rolling force through one (or more) hydrostatically mounted balls, which are pressurized from the back and press against the metal surface like a ballpoint pen on paper. The balls are virtually frictionless and can move freely in all directions. These tools allow easy adaptation to the workpiece, enabling the machining of complex contours and free-form surfaces.

ECOROLL AG also provides roller burnishing and deep rolling machines for special applications. These machines are suitable for centerless roller burnishing or deep rolling of continuous cylindrical bars, or for concave corners on shouldered components or screws.

Brand Keywords:

2, Main Series: Main product series of German ECOROLL AG Werkzeugtechnik

German ECOROLL AG Werkzeugtechnik single-roller tools
German ECOROLL AG Werkzeugtechnik multi-roller tools
German ECOROLL AG Werkzeugtechnik hydrostatic tools
German ECOROLL AG Werkzeugtechnik deep rolling tools
German ECOROLL AG Werkzeugtechnik cylinder machining
German ECOROLL AG Werkzeugtechnik process monitoring

Deep rolling tools
Tool types RH, RHA, EF, FAK, and FA

Deep rolling induces residual compressive stresses in the boundary layer. Simultaneously, fatigue strength is increased and the surface is smoothed through plastic forming. Within certain limits, residual stresses as well as dislocation density can be specifically controlled via process parameters and tool design. For this reason, deep rolling represents an effective method for increasing the strength of high-stress components.

ECOROLL deep rolling tools improve components in the following industries:

Engineering.
Chemical/petroleum industry (stress corrosion).
Energy industry (turbines, wind power stations, internal combustion engines)
Aviation.
Road and rail vehicle construction.

In addition, deep rolling tools for internal and external fillets, contours, and thread root radii.
For CNC turning, drilling, milling machines, and machining centers, or for conventional machine tools.
Short primary machining time, single-clamping machining
Reliable method
High precision

Single-roller tools

Tool types EG5, EG14, EG45, EG90, EF, and FAK

ECOROLL single-roller tools are typically used for roller burnishing. They machine various complex contours and surfaces, such as concave fillets and grooves, as well as cylindrical and conical outer surfaces and bores.

These tools include the EG, EF, and FAK series. The EG tools are divided into tool series EG5, EG14, EG45, and EG90. They burnish cylindrical outer surfaces and bores, tapered bores, planes, and fillets. For deep rolling of fillets and thread root radii, FA, FAK, and FA tools are used.

Single-roller tools consist of a tool body equipped with a tool shank, a spring assembly that allows the roller head to move without play and with very low friction, and a gauge that indicates the burnishing force measured by spring deflection. The roller head is connected to the flexible, spring-loaded part of the tool body.

Using these tools, components such as drilled holes, connecting rods, housings, shafts, and flywheels can be machined.

Multi-roller tools
Mehrrollige tools
Tool types G, R, RA, RP, RK, RKA, RKAK, MZG, RH/RHA, and FA

ECOROLL multi-roller tools are generally used for roller burnishing. Type G machines cylindrical, blind, bored, and stepped cylindrical outer surfaces, including similar non-cylindrical surfaces, via R and RA machines. The RP, RK, RKA, and RKAK tools are designed for flat, conical, and spherical surfaces.

RH/RHA tools deeply roll fillets and chamfers. FA tools deeply roll large thread root radii.

All ECOROLL multi-roller tools can be used on CNC turning, drilling, or milling machines and machining centers, or on conventional machine tools. They are Characterised by reliable functionality and high precision. Adjustment to the appropriate diameter is very convenient and requires only normal lubrication. Futhermore, replacement of worn parts is very simple. This simple maintenance and short primary machining time result in significant time savings.

3, main products: German ECOROLL AG Werkzeugtechnik main products

German ECOROLL tool EG5: Outer surfaces, plane surfaces, bores
German ECOROLL tool EG5: Contours, concave fillets, groove beds
German ECOROLL tool EG5T
German ECOROLL tool EG14
German ECOROLL tool EG45: Hohlkehlen und Konturen
German ECOROLL tool EG90
German ECOROLL tools EF
German ECOROLL tools FAK
German ECOROLL tools G
German ECOROLL tools R
German ECOROLL tools RA
German ECOROLL tools RP, RK, RKA
German ECOROLL tools RKAK
German ECOROLL tools MZG
German ECOROLL tools RH, RHA
German ECOROLL tools FA
German ECOROLL tools HGx-1, HGx-2, HGx-4, HGx-11
German ECOROLL tools HGx-5 and HGx-6
German ECOROLL tools HGx-7 / -20 / -23 / -29
German ECOROLL tools HGx-9, HGx-10, HGx-19
German ECOROLL tools Rotating feed
German ECOROLL tools HGP Hydraulic power units
German ECOROLL tools Roller Burnishing with Compressed Air
German ECOROLL tools EF
German ECOROLL tools FAK
German ECOROLL tools RH, RHA
German ECOROLL tools FA
German ECOROLL tools OMEGA System (RDO, RIO)
German ECOROLL tools SK Skiving Heads
German ECOROLL tools GZ Tools
German ECOROLL tools For Short Cylinders (L/? ≤ 15)
German ECOROLL tools Complete Machining with High Pressure Cooling Lubricants
German ECOROLL tools Segment Cage
German ECOROLL tools ToolScope

Weidou Intelligent Technology specializes in supplying German Ecoroll tools. Welcome to inquire by phone.