TPGC100088 fixture, Germany goudsmit, model TPGC100088, in stock

The TPGC100088 fixture is a machine tool accessory produced based on the electromagnetic principle. It generates magnetic force by energizing internal coils, tightly holding workpieces in contact with the surface of a magnetically conductive panel through this force. Demagnetization and workpiece removal are achieved by de-energizing the coils to eliminate the magnetic force. Its main applications include securing ferrous workpieces during machining on grinders, electromagnetic knife grinders, gantry milling machines, and gantry planers. Lifting screw holes are located on both sides of the rectangular electromagnetic chuck; T-shaped screws can be screwed in for lifting during installation. It is fixed to the workbench using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure parallelism between the upper surface and the bottom surface. When holding workpieces, sufficient positioning holding force is obtained by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons.

TPGC100088 fixture types

1) Standard rectangular electromagnetic chuck. Application: Surface grinders with rectangular tables. 2) High-power electromagnetic chuck. Application: Milling machines, planers, machining centers. 3) Fine-pole electromagnetic chuck. Application: Surface grinders with rectangular tables, milling machines. 4) Multi-functional high-power electromagnetic chuck. Application: Surface grinders with rectangular tables. 5) Rotary electromagnetic chuck. Application: Various surface grinders. 6) Electromagnetic chuck for knife grinding. Application: Knife grinding machines. 7) Circular electromagnetic chuck (concentric pole type). Application: Surface grinders with circular tables. 8) Circular electromagnetic chuck (radial pole type). Application: Surface grinders with circular tables. 9) Circular electromagnetic chuck (plum blossom pole type). Application: Surface grinders with circular tables. An electromagnetic chuck is an electromagnetic fixture that secures the workpiece being machined using the holding force generated by the chuck body after the electromagnetic coil is energized. The electromagnetic chuck consists of several parts, including an iron core, coil, panel, and bracket. The electromagnet, composed of the coil and iron core, is the main part of the electromagnetic chuck.

TPGC100088 fixture features

1) Chuck holding force: The electronically controlled high-power chuck has extremely strong holding force, up to 16kg/cm², with uniform and adjustable magnetic distribution. It is suitable for various heavy-duty machining, roughing, and finishing operations. Standard high-power chucks have weaker and uneven holding force, unable to meet the requirements of heavy-duty machining. 2) Machining precision: The holding force of the electronically controlled high-power chuck does not require continuous power connection to maintain. It generates no heat during continuous operation, avoiding thermal deformation of the workpiece. Meanwhile, the strong and uniform surface holding force ensures the highest machining precision even if the workpiece overhangs the table. In contrast, standard electromagnetic chucks require a continuous current supply to maintain magnetic force, generating heat after a period of operation. This not only causes thermal deformation of the workpiece but also reduces the chuck's magnetic force, failing to guarantee machining precision. 3) Performance: The electronically controlled high-power chuck can be used continuously without any faults or maintenance, even when operating continuously for more than 20 hours per day. Standard permanent magnet chucks experience a decline in holding force after about half a year of use. Electromagnetic chucks can only operate for a few hours each day, are prone to failures, and require frequent replacement and maintenance of internal components. 4) Operational efficiency: Using standard high-power chucks requires significant time for workpiece adjustment, accounting for 40%-50% of the entire machining process. Clamping and positioning are prone to obvious errors, resulting in a high scrap rate and very low efficiency. The electronically controlled high-power chuck features automatic auxiliary positioning. Simply pressing a button completes workpiece clamping or release in 0.3 seconds, significantly improving production efficiency.

TPGC100088 fixture usage

With the continuous development of China's industry, the use of electromagnetic chucks in industrial production is becoming increasingly widespread. The most important aspects of an electromagnetic chuck are its parameters, with lifting capacity and working class being the primary performance parameters. The lifting capacity of an electromagnetic chuck refers to the maximum weight allowed to be lifted under specified working conditions, also known as the rated lifting capacity. Generally, the lifting capacity of a crane equipped with an electromagnetic chuck should include the weight of the electromagnetic chuck itself. Lifting screw holes are located on both sides of the rectangular electromagnetic chuck; T-shaped screws can be screwed in for lifting during installation. It is fixed to the workbench using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure parallelism between the upper surface and the bottom surface. When holding workpieces, sufficient positioning holding force is obtained by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons. Before using the electromagnetic chuck, wipe the surface clean to avoid scratches. Severe impacts are prohibited to prevent affecting precision. After use, clean thoroughly and apply anti-rust oil to prevent corrosion. When using the electromagnetic chuck independently, a ground wire must be connected to prevent electric shock injuries from leakage.

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