German mpk ludwig workpiece fixtures mpk ludwig models mpk ludwig prices

mpk ludwig workpiece fixtures are devices used in the manufacturing process to secure the workpiece in the correct position for machining or inspection, also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely mount a workpiece during any step of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece within the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool to the workpiece or guide the tool direction), indexing devices (to allow the workpiece to undergo processing at multiple stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and the fixture body (fixture base). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, among which machine tool fixtures are the most common and are often simply referred to as fixtures. When machining a workpiece on a machine tool, to ensure that the surface meets the technical requirements specified in the drawing, such as dimensions, geometric shape, and positional accuracy relative to other surfaces, the workpiece must be properly located (positioning) and securely clamped (clamping) before machining.

mpk ludwig workpiece fixture types

1) Standard rectangular electromagnetic chuck Application: Rectangular table surface grinders. 2) High-power electromagnetic chuck Application: Milling machines, planers, machining centers. 3) Fine-pole electromagnetic chuck Application: Rectangular table surface grinders, milling machines. 4) Multi-function high-power electromagnetic chuck Application: Rectangular table surface grinders. 5) Rotary electromagnetic chuck Application: Various surface grinders. 6) Electromagnetic chuck for knife grinding Application: Knife grinding machines. 7) Circular electromagnetic chuck (concentric type) Application: Circular table surface grinders. 8) Circular electromagnetic chuck (radial pole type) Application: Circular table surface grinders. 9) Circular electromagnetic chuck (plum blossom pole type) Application: Circular table surface grinders. An electromagnetic chuck is an electromagnetic fixture that secures the workpiece using the magnetic force generated by the chuck body when the electromagnetic coil is energized. The electromagnetic chuck consists of several parts, including an iron core, coil, faceplate, and bracket. The electromagnet, composed of the coil and iron core, is the main part of the electromagnetic chuck.

mpk ludwig workpiece fixture features

Workpieces from small-batch, high-variety production account for approximately 85% of the total number of workpiece types. Modern production requires companies to frequently update their product varieties to adapt to market demands and competition. However, most companies are still accustomed to extensively using traditional dedicated fixtures. In factories with medium production capacity, there are typically thousands to nearly ten thousand sets of dedicated fixtures. On the other hand, in companies with high-variety production, approximately 50~80% of dedicated fixtures need to be updated every 3~4 years, while the actual wear of the fixtures is only about 10~20%. To meet the application of new machining technologies such as CNC machine tools, machining centers, group technology, and Flexible Manufacturing Systems (FMS), machine tool fixtures have the following characteristics: 1) They can quickly and conveniently equip new products for production, shortening the production preparation cycle and reducing production costs; 2) They can clamp a group of workpieces with similar characteristics; 3) They can be used as high-precision machine tool fixtures suitable for precision machining; 4) They can be used as new types of machine tool fixtures suitable for various modern manufacturing technologies; 5) They adopt efficient clamping devices powered by hydraulic stations and other power sources to further reduce labor intensity and improve labor productivity; 6) They increase the standardization level of machine tool fixtures. This is mainly reflected in four aspects: standardization, precision, efficiency, and flexibility.

mpk ludwig workpiece fixture classification

1) Base components: Such as square, rectangular, and circular base plates, used as fixture tooling tables. All five working faces of the table feature grid-marked holes. The flatness, parallelism, and perpendicularity tolerances of these five faces, as well as the positional accuracy of the holes, are very high, ensuring sufficient accuracy for positioning on the table and combining the table with other modules. The dimensions of the base table can be chosen freely, and special sizes can be custom-made. If high precision is required after combining tables, guide rails can be used to connect them. 2) Support components: Including U type square boxes, L type square boxes, support angle irons, angle connection blocks, angle gauges, frame support seats, etc.; used for height positioning or platform expansion, as well as positioning or clamping of other accessories. These are components used to position support pieces on the platform to ensure the workpiece reaches a certain height requirement during processing, such as shims, spacer plates, support plates, support blocks, and extension plates, primarily used for support at different heights. 3) Locating components: Including locating squares, locating straight edges, plane squares, V type locators, eccentric circle stops, used for accurately adjusting positioning positions or heights. These are components used to precisely locate the workpiece to ensure it meets certain dimensional accuracy requirements during processing; used to determine the relative positions between components and between components and the workpiece. 4) Adjustment components: Including height adjusters and adjustment shims; Purpose: Components used to adjust positional differences and gaps between components and the workpiece. 5) Clamping components: Including: 90° spiral clamps, horizontal spiral clamps, 45° spiral clamps, vertical quick-action clamps, horizontal push-type quick-action clamps; Purpose: Components used to clamp the workpiece onto the platform or base elements to prevent displacement during processing. 6) Locking components: Including: Quick-locking pins, countersunk quick-locking pins, countersunk locking pins, handle quick-locking pins, locating pins, connection lock magnetic pins, hex socket locking pins, hex head locking pins, magnetic pins; Purpose: Components used for positioning and locking between elements. 7) Assembly components: Including: 90 degree clamping corner sleeves, 45 degree clamping corner sleeves, parallel clamping corner sleeves, vertical clamping corner sleeves, standard support legs, swivel caster support legs with brakes, fixed support legs, frame structure support seats, hydraulic lift support seats, support rails; Purpose: Components used for connecting or supporting between elements and other parts. 8) Other components: Including: Retaining rings, grounding devices, spiral clamps, pipe clamps, lifting rings, cross-slot pressure pads, two-point clamping bridges, three-point clamping bridges, multi-purpose support templates, platform protective plates, tool carts; Purpose: Auxiliary components for assembling tooling elements. 9) Assembly tools: Including hex keys, oil stones, magnetic pliers, and other assembly tools.

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