German Ecoroll hydraulic tools

Weidou Intelligent Technology specializes in supplying German Ecoroll hydraulic tools. Please feel free to contact us for inquiries.

1, Brand Introduction: German ECOROLL AG Werkzeugtechnik is a leading supplier of tools and machines for the mechanical improvement of metal component surfaces. Through close cooperation with users, it designs, manufactures, and sells demand-oriented tools and machines worldwide for polishing, deep rolling, and cylinder processing.
ECOROLL tools and machines finish metal surfaces by forming a boundary layer. One or more rollers installed in the tool press against the component surface, causing material flow and leveling peak-valley heights. Depending on the machining type, the tool or the workpiece rotates, or both rotate. This process smooths the surface and increases the service life of the component. Depending on the application, the method is called roller burnishing (smooth surface polishing) or deep rolling (extending service life).

Due to the economic efficiency of the process and improved product quality, ECOROLL tools and machines are used in many industries. A smooth surface finish is suitable for sealing counterfaces. Increased fatigue strength prevents material fatigue and failure in high-stress components in machinery, vehicles, aircraft, power stations, and medical engineering.

Furthermore, the unique HG tool range is further enhanced. These so-called "ballpoint pen" tools apply rolling force through one (or more) hydrostatically mounted balls, which are pressurized from the rear and press against the metal surface like a ballpoint pen on paper. The balls are virtually frictionless and can move freely in all directions. These tools allow easy adaptation to the workpiece, enabling the machining of complex contours and free-form surfaces.

ECOROLL AG also provides roller burnishing and deep rolling machines for special applications. These machines are suitable for centerless roller burnishing or deep rolling of continuous cylindrical bars, shouldered components, or recessed corners on screws.

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2, Main Series: Main product series of German ECOROLL AG Werkzeugtechnik

German ECOROLL AG Werkzeugtechnik single-roller tools
German ECOROLL AG Werkzeugtechnik multi-roller tools
German ECOROLL AG Werkzeugtechnik hydrostatic tools
German ECOROLL AG Werkzeugtechnik deep rolling tools
German ECOROLL AG Werkzeugtechnik cylinder processing
German ECOROLL AG Werkzeugtechnik process monitoring

Deep rolling tools
Tool types RH, RHA, EF, FAK, and FA

Deep rolling induces residual compressive stresses in the boundary layer. Simultaneously, fatigue strength is increased and the surface is smoothed through plastic deformation. Within certain limits, residual stresses as well as dislocation density can be specifically controlled via process parameters and tool design. For this reason, deep rolling represents an effective method for increasing the strength of high-stress components.

ECOROLL deep rolling tools improve components in the following industries:

Engineering.
Chemical/petroleum industry (stress corrosion).
Energy industry (turbines, wind power stations, internal combustion engines)
Aviation.
Road and rail vehicle construction.

In addition, deep rolling tools for internal and external fillets, contours, and thread root radii.
For CNC turning, drilling, milling machines and machining centers, or for conventional machine tools.
Short primary machining times, single-clamping machining
Reliable method
High precision

Hydrostatic tool HG2 - HG25
Hydrostatic tools
In the ECOROLL HG range, hydrostatic tools enable roller burnishing, deep rolling, and rolling compression of complex contours and free-form surfaces.

For example, synthetic tools, piston valves, valves, and ball studs can all be machined.

Can be used on CNC lathes, drilling machines, milling machines and machining centers, or on conventional machine tools
All metal materials can be machined up to 65 HRC hardness
, as many subsequent machining processes are reduced in cost: such as polishing and grinding are eliminated
The heart of the HG tool is a special ball made entirely of hard material, installed hydrostatically in a ball cage. The ball is pressed against the workpiece surface by the pressure medium, defining the rolling pressure. This process induces residual compressive stresses into the boundary zone, increasing the material's strength and resulting in a smooth processed surface with Sametime.

HGx1, HGx2, HGX4, HGx11 | HGx5, HGx6 | HGx7, HGx20, HGx23, HGx29 | HGx9, HGx10, HGx19 | HG with FR-roll | DD | Human Genome Project

Note: Tools are listed as HGX-Y, where x indicates the ball size and y denotes the design version (E. G. HG6-2 holds balls? 6 mm, designed specifically for machining cylindrical bores).

3, Main Products: German ECOROLL AG Werkzeugtechnik Main Products

German ECOROLL hydraulic tools EG5: Outer surfaces, plane surfaces, bores
German ECOROLL hydraulic tools EG5: Contours, concave fillets, groove beds
German ECOROLL hydraulic tools EG5T
German ECOROLL hydraulic tools EG14
German ECOROLL hydraulic tools EG45: Hohlkehlen und Konturen
German ECOROLL hydraulic tools EG90
German ECOROLL hydraulic tools EF
German ECOROLL hydraulic tools FAK
German ECOROLL hydraulic tools G
German ECOROLL hydraulic tools R
German ECOROLL hydraulic tools RA
German ECOROLL hydraulic tools RP, RK, RKA
German ECOROLL hydraulic tools RKAK
German ECOROLL hydraulic tools MZG
German ECOROLL hydraulic tools RH, RHA
German ECOROLL hydraulic tools FA
German ECOROLL hydraulic tools HGx-1, HGx-2, HGx-4, HGx-11
German ECOROLL hydraulic tools HGx-5 and HGx-6
German ECOROLL hydraulic tools HGx-7 / -20 / -23 / -29
German ECOROLL hydraulic tools HGx-9, HGx-10, HGx-19
German ECOROLL hydraulic tools Rotating feed
German ECOROLL hydraulic tools HGP Hydraulic power units
German ECOROLL hydraulic tools Roller Burnishing with Compressed Air
German ECOROLL hydraulic tools EF
German ECOROLL hydraulic tools FAK
German ECOROLL hydraulic tools RH, RHA
German ECOROLL hydraulic tools FA
German ECOROLL hydraulic tools OMEGA System (RDO, RIO)
German ECOROLL hydraulic tools SK Skiving Heads
German ECOROLL hydraulic tools GZ Tools
German ECOROLL hydraulic tools For Short Cylinders (L/? ≤ 15)
German ECOROLL hydraulic tools Complete Machining with High Pressure Cooling Lubricants
German ECOROLL hydraulic tools Segment Cage
German ECOROLL hydraulic tools ToolScope

Weidou Intelligent Technology specializes in supplying German Ecoroll hydraulic tools. Please feel free to contact us for inquiries.