elektrogut fixtures Germany elektrogut models elektrogut prices

elektrogut fixtures are devices used on machine tools to clamp workpieces and guide cutting tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include a compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped due to inability to reuse. It is only suitable for production with fixed products and large batch sizes. It contacts the positioning datum of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the cutting tool and the machine tool's machining motion during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

elektrogut Fixture Introduction

Vacuum suction cups are one type of actuator for vacuum equipment. The suction cup material is made of nitrile rubber, which has high tensile strength, making it widely used in various vacuum holding equipment. For example, in construction, papermaking, printing, glass, and other industries, it performs tasks such as holding and transporting thin and light items like glass and paper. Vacuum suction cups are also known as vacuum lifters and vacuum nozzles. Generally, using vacuum suction cups to grasp products is the most cost-effective method. There is a wide variety of vacuum suction cups; rubber suction cups can operate at high temperatures; silicone rubber suction cups are very suitable for grasping products with rough surfaces; polyurethane suction cups are highly durable. In addition, in actual production, if oil resistance is required for the suction cup, materials such as polyurethane, nitrile rubber, or vinyl-containing polymers can be considered for manufacturing. Typically, to avoid scratching the surface of the product, it is best to choose suction cups with bellows made of nitrile rubber or silicone rubber.

elektrogut Fixture Features

Workpiece varieties for small-batch, multi-variety production already account for approximately 85% of the total number of workpiece types. Modern production requires enterprises to frequently update their product varieties to adapt to market demands and competition. However, general enterprises are still accustomed to extensively using traditional dedicated fixtures. In factories with medium production capacity, there are typically thousands to nearly ten thousand sets of dedicated fixtures. On the other hand, in enterprises with multi-variety production, approximately 50~80% of dedicated fixtures must be updated every 3~4 years, while the actual wear of the fixtures is only about 10~20%. To meet the application of new machining technologies such as CNC machine tools, machining centers, group technology, and Flexible Manufacturing Systems (FMS), machine tool fixtures have the following characteristics: 1) Can rapidly and conveniently equip new products for production, shortening the production preparation cycle and reducing production costs; 2) Can clamp a group of workpieces with similar characteristics; 3) Suitable for high-precision machine tool fixtures for precision machining; 4) Suitable for new types of machine tool fixtures for various modern manufacturing technologies; 5) Uses efficient clamping devices powered by hydraulic stations, etc., to further reduce labor intensity and improve labor productivity; 6) Improves the standardization level of machine tool fixtures. This is mainly manifested in four aspects: standardization, precision, efficiency, and flexibility.

elektrogut Fixture Maintenance

1) Before use, check whether the limit dimensions remain in the correct position. 2) If the stop pin wear exceeds tolerance, it can be repaired by grinding; if the baffle, pin, or positioning taper pin wear exceeds tolerance, it can be reassembled, offsetting the worn areas for continued use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the life of synchronous fixtures; incorrect lubrication will lead to reduced clamping force, poor accuracy, wear, and seizing, so correct lubrication is essential. After machining, be sure to clean the synchronous fixture body and slide ways using an air gun or similar tool. During cleaning, remove the dust cover fixing screws and take off the dust cover, while opening the main jaws to their widest position to easily clean chips accumulated inside the fixture. To avoid reduced clamping force due to rust, use rust-preventive cutting oil. Remove the synchronous fixture for thorough cleaning every six months (at least every two months when machining cast iron or copper parts). Check parts for damage or wear; replace with new parts immediately if severe. Lubricate thoroughly before assembly.

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