foxiflex fixture, German foxiflex model, foxiflex price

The foxiflex fixture is a machine tool accessory that operates on electromagnetic principles. It generates magnetic force by energizing internal coils, securing workpieces in contact with the magnetically conductive panel surface. Demagnetization and workpiece removal are achieved by de-energizing the coils to eliminate the magnetic force. Primary applications include workpiece fixation for ferrous materials during machining on grinders, electromagnetic knife grinders, gantry milling machines, and gantry planers. Lifting threaded holes are located on both sides of the rectangular electromagnetic chuck; insert T-head screws for lifting, and secure to the workbench using T-head blocks and screws. Connect to the machine tool's DC power supply and ground line, then precision grind the upper surface of the chuck once to ensure parallelism between the top and bottom surfaces. When holding workpieces, sufficient positioning holding force is achieved by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece are controlled via machine tool buttons.

foxiflex fixture requirements

Whether clamping or suction-based, robot end-effectors must meet the repeatability accuracy required for the task. The structure of the robot end-effector should be as simple and compact as possible, with light weight to reduce the load on the arm. Dedicated, general-purpose robot end-effectors have simpler structures but high work efficiency and can perform various tasks. In contrast, "universal" end-effectors may have disadvantages such as complex structures and high costs. Therefore, it is recommended to design and use serialized, standardized, dedicated robot end-effectors that can be quickly changed. If an object has two opposing flat surfaces, a double-jaw parallel gripper can be used to address dimensional deviation issues. For cylindrical objects, double-jaw grippers can also be used for clamping. Note that retaining or encompassing gripping requires less force.

foxiflex fixture features

1) Chuck holding force: The electronically controlled powerful chuck offers superior holding force, up to 16kg/cm², with uniform and adjustable magnetic distribution. It is suitable for various heavy-duty machining, roughing, and finishing operations. Ordinary powerful chucks have weaker and uneven holding force, unable to meet the demands of heavy-duty machining. 2) Machining accuracy: The holding force of the electronically controlled powerful chuck does not require continuous power supply to maintain. Continuous operation does not generate heat, avoiding thermal deformation of the workpiece. Meanwhile, the strong and uniform surface holding force ensures the highest machining accuracy even if the workpiece overhangs the table. In contrast, ordinary electromagnetic chucks require a continuous current supply, generating heat after a period of operation. This not only causes thermal deformation of the workpiece but also reduces the chuck's magnetic force, failing to guarantee machining accuracy. 3) Performance: The electronically controlled powerful chuck can be used continuously without any faults or maintenance, even when operating continuously for more than 20 hours per day. Ordinary permanent magnet chucks experience a decline in holding force after about half a year of use. Electromagnetic chucks can only operate for a few hours a day, are prone to failures, and require frequent replacement and maintenance of internal components. 4) Operational efficiency: Using ordinary powerful chucks requires significant time for workpiece adjustment, accounting for 40%-50% of the entire machining process. Clamping and positioning are prone to obvious errors, resulting in high scrap rates and very low efficiency. The electronically controlled powerful chuck features automatic auxiliary positioning. Simply pressing a button completes workpiece clamping or release in 0.3 seconds, significantly improving production efficiency.

foxiflex fixture maintenance

1) Before use, check whether the limit dimensions remain in the correct position. 2) If stop pins are worn beyond tolerance, they can be polished and repaired. If baffles, pins, or locating taper pins are worn beyond tolerance, they can be reassembled by offsetting the worn areas for continued use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the life of synchronous fixtures. Incorrect lubrication leads to reduced clamping force, poor accuracy, wear, and jamming, so proper lubrication is essential. After machining, clean the synchronous fixture body and slide ways using an air gun or similar tool. During cleaning, remove the dust cover fixing screws and take off the dust cover. Extend the main jaws to their widest position to easily clean accumulated chips inside the fixture. Use rust-preventive cutting oil to avoid reduced clamping force due to rust. Perform a thorough cleaning of the synchronous fixture every six months (at least every two months when machining cast iron or copper parts). Check parts for damage or wear; replace with new parts immediately if severe. Lubricate thoroughly before assembly.

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