gerlach fixtures Germany gerlach models gerlach prices

gerlach fixtures are any tools with specific functions connected to the robot edge (joint). This may include robot grippers, robot tool changers, robot collision sensors, robot rotary connectors, robot pressure tools, compliance devices, robot spray guns, robot deburring tools, robot arc welding torches, robot electric welding torches, etc. Robot end-effectors are generally considered peripheral equipment of the robot, robot accessories, robot tools, and arm-end tools (EOA). Key elements: mechanism type, gripping method, gripping force, drive unit and control object characteristics, mass, shape, center of gravity position, dimensions, dimensional tolerances, surface condition, material, strength; operating parameters: operating space environment, operating accuracy, operating speed and acceleration, clamping time.

gerlach fixture types

1) Standard rectangular electromagnetic chuck Application: Surface grinding machines with rectangular tables. 2) High-power electromagnetic chuck Application: Milling machines, planing machines, machining centers. 3) Fine-pole electromagnetic chuck Application: Surface grinding machines with rectangular tables, milling machines. 4) Multi-function high-power electromagnetic chuck Application: Surface grinding machines with rectangular tables. 5) Rotary electromagnetic chuck Application: Various surface grinding machines. 6) Electromagnetic chuck for knife grinding Application: Knife grinding machines. 7) Circular electromagnetic chuck (concentric circle type) Application: Surface grinding machines with circular tables. 8) Circular electromagnetic chuck (radial pole type) Application: Surface grinding machines with circular tables. 9) Circular electromagnetic chuck (plum blossom pole type) Application: Surface grinding machines with circular tables. An electromagnetic chuck is an electromagnetic fixture that secures the workpiece by the suction force generated by the chuck body when the electromagnetic coil is energized. The electromagnetic chuck consists of several parts, including the iron core, coil, faceplate, and bracket. The electromagnet, composed of the coil and iron core, is the main part of the electromagnetic chuck.

gerlach fixture structure

The mechanical gripper-type end effectors used in loading and unloading industrial robots are mostly two-finger claw types. According to the motion of the fingers, they can be divided into translational and rotational types. According to the mechanical clamping method, they can be divided into external clamping and internal expansion types. According to the mechanical structural characteristics, they can be classified as electric (electromagnetic), hydraulic, and pneumatic types, as well as their combinations. When the end effector clamps the workpiece, there should be certain force constraints and shape constraints to ensure that the clamped workpiece is completely released during movement, dwelling, and loading processes. In addition, it should ensure that the geometric deviation of the workpiece clamping posture reproduction is within the given tolerance zone.

gerlach fixture maintenance

1) Check before use whether the limit dimensions are still in the correct position. 2) If the stop pin wear exceeds tolerances, it can be repaired by grinding; if the baffle, pin, or locating taper pin wear exceeds tolerances, they can be reassembled, shifting the worn areas to continue use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the life of synchronous fixtures; incorrect lubrication will lead to reduced clamping force, poor precision, wear, and jamming, so correct lubrication is essential. After machining, be sure to clean the synchronous fixture body and slide ways with an air gun or similar tool. During cleaning, remove the dust cover fixing screws and take off the dust cover, while opening the main jaws to the widest position to easily clean chips accumulated inside the fixture. To avoid reduced clamping force due to rust, use anti-rust cutting oil. Completely disassemble and clean the synchronous fixture every six months (at least every two months when machining cast iron or copper products). Check parts for damage or wear, and replace with new parts immediately if severe. Lubricate thoroughly before assembly.

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