ksp bau fixtures, German ksp bau models, ksp bau prices

ksp bau fixtures refer to devices used in the mechanical manufacturing process to secure workpieces in the correct position for machining or inspection, also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely mount workpieces during any stage of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece within the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool and workpiece or guide the tool direction), indexing devices (enabling the workpiece to undergo machining at multiple stations in a single setup, including rotary indexing and linear indexing types), connecting elements, and fixture bodies (fixture bases). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, with machine tool fixtures being the most common, often referred to simply as fixtures. When machining workpieces on machine tools, to ensure the workpiece surfaces meet technical requirements such as dimensions, geometric shapes, and mutual positional accuracy specified in drawings, the workpiece must be properly located and securely clamped before machining.

ksp bau fixture requirements

Whether gripper-type or suction-type, robot end-effectors must provide the repeatability required for the task. The structure of the robot end-effector should be as simple and compact as possible, with low mass, to reduce the load on the arm. Dedicated robot end-effectors have simpler structures than general-purpose ones, offer high efficiency, and can perform various tasks. In contrast, "universal" end-effectors may have disadvantages such as complex structures and high costs. Therefore, the design and use of serialized, standardized, dedicated robot end-effectors that allow quick changeover is recommended. If an object has two opposing flat surfaces, a parallel two-jaw gripper can be used to address dimensional deviations. For cylindrical objects, a two-jaw gripper can also be used for clamping. Note that containment or enveloping gripping requires less force.

ksp bau fixture features

Workpieces for small-batch, high-variety production account for approximately 85% of the total number of workpiece types. Modern production requires companies to frequently update their product varieties to adapt to market demands and competition. However, most companies are still accustomed to extensively using traditional dedicated fixtures. In factories with medium production capacity, there are typically thousands to nearly ten thousand sets of dedicated fixtures. On the other hand, in companies with high-variety production, approximately 50~80% of dedicated fixtures need to be updated every 3~4 years, while the actual wear of the fixtures is only about 10~20%. To meet the application of new machining technologies such as CNC machine tools, machining centers, group technology, and Flexible Manufacturing Systems (FMS), machine tool fixtures have the following characteristics: 1) They can quickly and conveniently equip new products for production, shortening the production preparation cycle and reducing production costs; 2) They can clamp a group of workpieces with similar characteristics; 3) They can be used as high-precision machine tool fixtures suitable for precision machining; 4) They can be used as new types of machine tool fixtures suitable for various modern manufacturing technologies; 5) They adopt efficient clamping devices powered by hydraulic stations and other power sources to further reduce labor intensity and improve labor productivity; 6) They improve the standardization level of machine tool fixtures. This is mainly reflected in four aspects: standardization, precision, efficiency, and flexibility.

ksp bau fixture classification

1) Base components: Such as square, rectangular, and circular base plates, used as fixture tooling tables. All five working faces of the table feature grid-marked holes. The flatness, parallelism, and perpendicularity tolerances of these five faces, as well as the positional accuracy of the holes, are very high, ensuring sufficient accuracy for positioning on the table surface and for combining the table with other modules. Base table dimensions can be selected arbitrarily, and special sizes can be custom-made. If high precision is required after combining tables, guide rails can be used to connect them. 2) Support components: Including U-type square blocks, L-type square blocks, support angle irons, angular connecting blocks, angle gauges, frame support seats, etc.; used for height positioning or platform expansion, as well as for positioning or clamping other accessories. These are components that position supports on the platform to ensure the workpiece meets certain height requirements during machining, such as shims, spacer plates, support plates, support blocks, and extension plates, primarily used for support at different heights. 3) Locating components: Including locating squares, locating straight edges, planar angle squares, V-type locators, eccentric circle stops; used to accurately adjust positioning location or height. These are components that precisely locate the workpiece to ensure it meets certain dimensional accuracy requirements during machining; used to determine the relative positions between components, and between components and workpieces. 4) Adjustment components: Including height adjusters and adjustment shims; Purpose: Components used to adjust positional differences and gaps between components and workpieces. 5) Clamping components: Including: 90° spiral clamps, horizontal spiral clamps, 45° spiral clamps, vertical quick-action clamps, horizontal push-type quick-action clamps; Purpose: Components used to clamp workpieces onto the platform or base elements to prevent displacement during machining. 6) Locking components: Including: quick-locking pins, countersunk quick-locking pins, countersunk locking pins, handle quick-locking pins, locating pins, connection lock magnetic pins, hex socket locking pins, hex head locking pins, magnetic pins; Purpose: Components used for positioning and locking between elements. 7) Assembly components: Including: 90-degree clamping angle sleeves, 45-degree clamping angle sleeves, parallel clamping angle sleeves, vertical clamping angle sleeves, standard support legs, swivel caster support legs with brakes, fixed support legs, frame-structure support seats, hydraulic lift support seats, support rails; Purpose: Components used for connecting or supporting elements and other parts. 8) Other components: Including: retaining rings, grounding devices, spiral clamps, pipe clamps, lifting rings, cross-slot pressure pads, two-point clamping bridges, three-point clamping bridges, multi-purpose support templates, platform guard plates, tool carts; Purpose: Auxiliary components for assembling tooling elements. 9) Assembly tools: Including hex keys, oilstones, magnetic pliers, and other assembly tools.

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