lapp kabel fixture German lapp kabel model lapp kabel price

lapp kabel fixture is a machine tool accessory product manufactured based on the electromagnetic principle. It generates magnetic force by energizing internal coils, tightly holding workpieces in contact with the surface of a magnetically conductive panel. Demagnetization and workpiece removal are achieved by de-energizing the coils to eliminate the magnetic force. Main applications include workpiece fixation during the machining of ferrous workpieces on grinding machines, electromagnetic knife grinders, gantry milling machines, and gantry planers. Lifting screw holes are located on both sides of the rectangular electromagnetic chuck; T-head screws can be screwed in for lifting during installation. It is fixed to the workbench using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure parallelism between the upper surface and the bottom surface. When holding workpieces, sufficient positioning suction force is obtained by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons.

lapp kabel fixture classification

1) Lathe fixtures: Fixtures used on lathes to machine internal and external rotary surfaces and end faces of workpieces are called lathe fixtures. Most lathe fixtures are mounted on the spindle, while a minority are mounted on the saddle or bed. 2) Coordinate measuring machine (CMM) fixtures: Used on measuring machines, utilizing modular support and reference devices to achieve flexible fixation of the measured workpiece. This device supports automatic programming to realize workpiece support and can establish an infinite number of workpiece configuration reference points. Advanced dedicated software can directly generate workpiece clamping programs within seconds based on the geometric data of the workpiece. 3) Industrial robot fixtures: Mounted on industrial robots for use in industrial automation equipment, representing one of the new technologies in modern industrial automation. They primarily appear in modern industrial production in coordination with robots, with common applications in automated unmanned factories for machine loading/unloading, workpiece palletizing/depalletizing, welding, and grinding. 4) Milling machine fixtures: Mounted on the milling machine worktable and move with it during feed motion. They mainly consist of positioning devices, clamping devices, fixture bodies, connecting elements, and tool-setting elements. During milling, cutting forces are high and cutting is intermittent, resulting in significant vibration. Therefore, milling fixtures require high clamping force, as well as high rigidity and strength. 5) Bearing housing fixtures: To ensure and improve the production quality of bearing housings, in addition to machine tools and other mechanical equipment, a large amount of process equipment is used, including bearing housing fixtures, molds, cutting tools, and related auxiliary tools. A bearing housing fixture is a production tool specifically designed to ensure the product quality of bearing housings, making the production process more convenient. Different bearing housing fixtures vary in structure, form, operating conditions, and design principles, resulting in a wide variety of types and styles. They occupy a significant proportion in both quantity and variety. This type of fixture can accurately determine the relative position between the workpiece and the tool, i.e., it can clamp the workpiece to be machined, thereby enabling the motions required during the machining process. Since bearing housing fixtures play a very important role in the production process, drawing their design diagrams is also crucial.

lapp kabel fixture classification

1) General-purpose fixtures: General-purpose fixtures are standardized and can be used to machine different workpieces within a certain range. Examples include three-jaw chucks and four-jaw independent chucks on lathes, and vises, indexing heads, and rotary tables on milling machines. These fixtures are generally produced by specialized factories and are often supplied to users as machine tool accessories. Their characteristics are wide adaptability and low production efficiency, making them mainly suitable for single-piece and small-batch production. 2) Dedicated fixtures: Dedicated fixtures are specifically designed for a particular operation on a specific workpiece. Their characteristics include compact structure, rapid, convenient, and labor-saving operation, ensuring high machining precision and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture may become obsolete and scrapped due to inability to reuse. They are only suitable for production with fixed products and large batches. 3) Universal adjustable fixtures and group fixtures: Their characteristic is that some components of the fixture can be replaced and some devices adjusted to accommodate the machining of different parts. Fixtures used for group machining of similar parts are called group fixtures. Compared to group fixtures, universal adjustable fixtures have less clearly defined machining objects and a wider scope of application. 4) Modular fixtures: Modular fixtures are assembled from a set of pre-manufactured standard elements and components according to the machining requirements of the part. Manufactured by professional manufacturers, their characteristics include flexibility, strong versatility, short manufacturing cycle, and reusability of elements, making them particularly suitable for trial production of new products and single-piece/small-batch production. 5) Pallet fixtures: Pallet fixtures are used on automated lines. The fixture serves not only to clamp the workpiece but also moves as an integrated unit with the workpiece along the automated line from one station to the next for different machining operations.

lapp kabel fixture applications

1) Can stably ensure workpiece machining precision: When clamping workpieces with a fixture, the positional accuracy of the workpiece relative to the tool and machine tool is guaranteed by the fixture, unaffected by the worker's skill level, ensuring consistent machining precision for a batch of workpieces. 2) Can reduce auxiliary time and improve labor productivity: Using fixtures for workpiece clamping is convenient and fast; workpieces do not require scribing and alignment, significantly reducing auxiliary time. Clamping workpieces in fixtures improves workpiece rigidity, allowing for increased cutting parameters. Fixtures capable of clamping multiple workpieces or at multiple stations can be used, and high-efficiency clamping mechanisms can be adopted to further improve labor productivity. 3) Can expand the usage range of machine tools and achieve multi-functionality: By attaching different types of fixtures according to the forming motion of the machining machine tool, the original technological scope of the machine tool can be expanded. For example, installing a boring jig on the carriage of a lathe or the worktable of a radial drilling machine enables boring operations on box-type parts. 4) Ensure machining precision: Installation using fixtures allows accurate determination of the mutual positions between the workpiece, machine tool, and tool. Workpiece positional accuracy is guaranteed by the fixture, unaffected by the worker's skill level, resulting in high and stable machining precision. 5) Improve productivity and reduce costs: Clamping workpieces with fixtures allows rapid positioning and clamping without alignment, significantly reducing auxiliary time. Clamping workpieces with fixtures improves workpiece rigidity, allowing for increased cutting parameters. Multi-workpiece and multi-station fixtures can be used, and high-efficiency clamping mechanisms can be adopted; these factors all contribute to improved labor productivity. Additionally, using fixtures stabilizes product quality, reduces scrap rates, allows for the assignment of workers with lower technical grades, and significantly lowers production costs. 6) Expand the technological scope of machine tools: Using dedicated fixtures can change the original purpose of the machine tool and expand its usage range, achieving multi-functionality. For example, after installing boring jig fixtures on lathes or radial drilling machines, boring operations can be performed on hole systems of box-type parts; specialized fixtures can also convert lathes for use as broaching machines, fully leveraging the capabilities of general-purpose machine tools. 7) Reduce workers' labor intensity: Clamping workpieces with fixtures is convenient and fast. When using pneumatic, hydraulic, or other clamping devices, workers' labor intensity can be reduced.

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