muenster systeme fixtures, German muenster systeme models, muenster systeme prices

muenster systeme fixtures are devices used on machine tools to clamp workpieces and guide cutting tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include a compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped due to inability to reuse. It is only suitable for production with fixed products and large batch sizes. It contacts the positioning reference of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the cutting tool and the machine tool's machining motion during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

muenster systeme fixture applications

Whether it is a simple hydraulic fixture set or a complex integrated production line, the design process for hydraulic fixtures is the same: formulation of the overall scheme, selection of hydraulic cylinder type and specifications, selection of control valves, design of mechanical parts, selection of pump station accessories, and system connection. Hydraulic fixtures provide powerful clamping and positioning forces for various machining processes. Yunpower cylinders are used for positioning and clamping in automated machining processes. Products such as self-centering vises and self-centering clamping elements provide good positioning; swing cylinders and lever cylinders provide clamping force on the product; support cylinders prevent deformation of the product during machining. From simple fixturing to robot-assisted machining centers, cylinders provide clamping and support forces to enhance production efficiency.

muenster systeme fixture features

1) Suction cup holding force: The electrically controlled powerful suction chuck has extremely strong holding force, up to 16kg/cm², with uniform and adjustable magnetic field distribution, suitable for various heavy-duty machining, roughing, and finishing operations; ordinary powerful suction chucks have weaker and unevenly distributed holding force, unable to meet the requirements of heavy-duty machining. 2) Machining accuracy: The holding force of the electrically controlled powerful suction chuck does not require a continuous power supply to maintain; continuous operation generates no heat, avoiding thermal deformation of the workpiece. Meanwhile, the strong and uniform surface suction ensures the highest machining accuracy even if the workpiece overhangs the table; whereas ordinary electromagnetic chucks require a continuous current supply, generating heat after a period of operation, which not only causes thermal deformation of the workpiece but also reduces the chuck's magnetic force, failing to guarantee machining accuracy. 3) Performance: The electrically controlled powerful suction chuck can be used continuously; even with daily continuous operation for more than 20 hours, no failures occur, and no maintenance is required; ordinary permanent magnet chucks show a decline in suction force after about half a year of use, while electromagnetic chucks can only operate for a few hours a day, are prone to malfunction, and require frequent replacement and repair of internal components. 4) Operational efficiency: Using ordinary powerful suction chucks requires significant workpiece adjustment time, accounting for 40%-50% of the entire machining process, and clamping positioning is prone to obvious errors, resulting in a high scrap rate and very low efficiency; the electrically controlled powerful suction chuck has an automatic auxiliary positioning function, completing workpiece clamping or release in just 0.3 seconds with the press of a button, significantly improving production efficiency.

muenster systeme fixture classification

1) Base components: Such as square, rectangular, and circular base plates, used as fixture tooling tables. All five working faces of the worktable feature grid-marked holes. The flatness, parallelism, and perpendicularity tolerances of these five faces, as well as the positional accuracy of the holes, are very high, ensuring sufficient accuracy for positioning on the table and for combining the table with other modules. The dimensions of the base table can be chosen arbitrarily, and special sizes can be custom-made. If high precision is required after combining tables, guide rails can be used to connect them. 2) Support components: Including U type angle blocks, L type angle blocks, support angle irons, angular connecting blocks, angle gauges, frame-style support bases, etc.; used for height positioning or platform expansion, and for positioning or clamping other accessories. These are elements positioned on the platform to ensure the workpiece meets certain height requirements during machining, such as shims, spacer plates, support plates, support blocks, and extension plates, mainly used for support at different heights. 3) Positioning components: Including positioning squares, positioning straight edges, planar angle squares, V type positioning elements, eccentric circle stops, used for accurately adjusting positioning location or height. These are elements that precisely position the workpiece to ensure it meets certain dimensional accuracy requirements during machining; used to determine the relative positions between elements, and between elements and the workpiece. 4) Adjustment components: Including height adjusters and adjustment shims; Purpose: Elements used to adjust positional differences and gaps between elements and the workpiece. 5) Clamping components: Including: 90° spiral clamps, horizontal spiral clamps, 45° spiral clamps, vertical quick-action clamps, horizontal push-type quick-action clamps; Purpose: Elements used to clamp the workpiece onto the platform or base components to prevent displacement during machining. 6) Locking components: Including: quick-locking pins, countersunk quick-locking pins, countersunk locking pins, handle quick-locking pins, locating pins, connection lock magnetic pins, hex socket locking pins, hex head locking pins, magnetic pins; Purpose: Elements used for positioning and locking between components. 7) Assembly components: Including: 90 degree clamping swivel sleeves, 45 degree clamping swivel sleeves, parallel clamping swivel sleeves, vertical clamping swivel sleeves, standard support legs, swivel castor support legs with brakes, fixed support legs, frame-structure support bases, hydraulic lift support bases, support rails; Purpose: Elements acting on the connection or support between components and other parts. 8) Other components: Including: retaining rings, grounding devices, spiral clamps, pipe clamps, lifting rings, cross-slot pressure pads, two-point clamping bridges, three-point clamping bridges, multi-purpose support templates, platform guard plates, tool trolleys; Purpose: Auxiliary components for assembling tooling elements. 9) Assembly tools: Including hex keys, oil stones, magnetic pliers, and other assembly tools.

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