walther mueller fixtures, German walther mueller models, walther mueller prices

walther mueller fixtures are devices used on machine tools to clamp workpieces and guide cutting tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes unusable and is scrapped. It is only suitable for production with fixed products and large batch sizes. It contacts the positioning datum of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the cutting tool and the machine tool's machining motion during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

walther mueller Fixture Classification

Due to the different operating characteristics and structural forms of various machine tools, different requirements are correspondingly placed on the structure of the fixtures used. According to the machine tool used, fixtures can be divided into: lathe fixtures, milling machine fixtures, drilling machine fixtures, boring machine fixtures, grinding machine fixtures, gear machine tool fixtures, and other machine tool fixtures. According to the clamping power source adopted by the fixture, they can be divided into: manual fixtures, pneumatic fixtures, hydraulic fixtures, pneumatic-hydraulic fixtures, electric fixtures, magnetic fixtures, vacuum fixtures, etc. Specialized classification includes general-purpose fixtures, special-purpose fixtures, general-purpose adjustable fixtures, group fixtures, modular fixtures, and pallet fixtures. A pallet fixture is a type of fixture used on automatic lines. This fixture not only serves to clamp the workpiece but also becomes integrated with the workpiece, moving from one station to the next along the automatic line for processing different operations.

walther mueller Fixture Features

1) Standardization: The standardization and generalization of machine tool fixtures are two interrelated aspects. China already has national standards for fixture parts and components: GB/T2148~T2259－91, as well as standards for various general-purpose fixtures and modular fixtures, etc. The standardization of machine tool fixtures facilitates commercial production of fixtures, helps shorten the production preparation cycle, and reduces total production costs. 2) Precision: As the precision of mechanical products continues to improve, the precision requirements for fixtures inevitably increase accordingly. There are many structural types of precision fixtures, such as multi-tooth discs for precision indexing, with an indexing accuracy of up to ±0.1"; and high-precision three-jaw self-centering chucks for precision turning, with a centering accuracy of 5μm. 3) High Efficiency: High-efficiency fixtures are mainly used to reduce the basic time and auxiliary time of workpiece machining, thereby improving labor productivity and reducing workers' labor intensity. Common high-efficiency fixtures include automated fixtures, high-speed fixtures, and fixtures with clamping force devices. For example, using an electric vise to clamp workpieces on a milling machine can increase efficiency by approximately 5 times; using a high-speed three-jaw self-centering chuck on a lathe ensures that the jaws can still firmly clamp the workpiece at a test speed of 9000r/min, thereby significantly increasing the cutting speed. In addition to configuring corresponding high-efficiency and automated fixtures on production lines and automatic lines, various fixtures for automatic workpiece clamping and devices for automatic fixture changing have appeared on CNC machine tools, especially on machining centers, fully leveraging the efficiency of CNC machine tools. 4) Flexibility: The flexibility of machine tool fixtures is similar to that of machine tools. It refers to the ability of machine tool fixtures to adapt to variable process factors through adjustment, combination, and other methods. The main variable process factors include: operation characteristics, production batch size, workpiece shape and dimensions, etc. New types of fixtures with flexibility features mainly include: modular fixtures, general-purpose adjustable fixtures, group fixtures, modular fixtures, and CNC fixtures. To meet the needs of modern mechanical industry for multi-variety, small-to-medium batch production, expanding the degree of flexibility of fixtures, changing the non-disassemblable structure of special-purpose fixtures to a disassemblable structure, and developing adjustable fixture structures will be the main direction of current fixture development.

walther mueller Fixture Maintenance

1) Check before use whether the limit dimensions are still in the correct position. 2) If the stop pin wear exceeds tolerance, it can be repaired by grinding; if the baffle plate, pin, or positioning taper pin wear exceeds tolerance, it can be reassembled, shifting the worn areas to continue use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the life of synchronous fixtures; incorrect lubrication will lead to reduced clamping force, poor precision, wear, and seizing, so correct lubrication is essential. After machining, be sure to clean the body and slide ways of the synchronous fixture with an air gun or similar tool. During cleaning, remove the dust cover fixing screws and take off the dust cover, while opening the main jaws to their widest position to easily clean accumulated chips inside the fixture. To avoid reduced clamping force due to rust, use rust-preventive cutting oil. Remove the synchronous fixture every six months for a thorough cleaning (at least every two months when machining cast iron or copper products). Check parts for damage or wear, and replace with new items immediately if severe. Lubricate thoroughly before assembly.

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