xavax fixture, German xavax model, xavax price

xavax fixtures are devices used in the manufacturing process to secure workpieces in the correct position for machining or inspection; they are also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely mount workpieces during any step of a process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece within the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool and workpiece or to guide the tool direction), indexing devices (enabling the workpiece to undergo machining at several stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and fixture bodies (fixture bases). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, with machine tool fixtures being the most common and often referred to simply as fixtures. When machining workpieces on machine tools, to ensure that the workpiece surfaces meet the technical requirements specified in the drawings regarding dimensions, geometric shapes, and mutual positional accuracy with other surfaces, the workpiece must be properly located (positioning) and securely held (clamping) before machining.

xavax fixture classification

Fixtures can be classified by usage characteristics as follows: (1) Universal general-purpose fixtures. Examples include machine vises, chucks, suction cups, dividing heads, and rotary tables. They offer high versatility and adapt well to changes in machining operations and workpieces. Their structures are standardized, with dimensions and specifications serialized; most have become standard accessories for machine tools. (2) Dedicated fixtures. These are specially designed and manufactured for the clamping needs of specific product parts in specific operations. They serve a single purpose with strong specificity and are generally designed by the product manufacturer. Common types include lathe fixtures, milling fixtures, drill jigs (machine tool fixtures used to guide drills or reamers on workpieces), boring jigs (machine tool fixtures used to guide boring bars on workpieces), and pallet fixtures (movable fixtures used on automated lines of modular machine tools). (3) Adjustable fixtures. Dedicated fixtures with replaceable or adjustable elements. (4) Modular fixtures. Fixtures composed of standardized elements of different shapes, specifications, and purposes, suitable for new product prototyping, single-piece and small-batch production with frequent product changes, and temporary tasks. In addition to vises, chucks, dividing heads, and rotary tables, another common type is the tool holder. Generally, when the term "tool fixture" is used, it mostly refers to the tool holder.

xavax fixture operation

1) Assemble the two engine bushings onto the 1 strut according to the "Strut Welding Assembly" drawing, and place them on the fixture body, position the 1 strut using stop pins and stop plates, clamp the 1 strut with a spiral clamp; simultaneously position the two 4 engine bushings with pins, and clamp them with quick-release spiral clamping devices; 2) After tack welding, release the quick-release spiral clamping devices, pull out the pins, remove for welding; 3) Place the welded assembly back on the fixture body, position the welded assembly using stop pins and stop plates, clamp the welded assembly with a spiral clamp; then place the assembly of the M6 nut and horn bracket onto the welded assembly, position it using the conical pins on the spiral clamping mechanism and the grooves in the pressure plates of the spiral clamping mechanism, and clamp it with the spiral clamping mechanism; 4) Perform three-sided welding of the assembly of the M6 nut and horn bracket to the strut, then release all spiral clamps, the pressure plates of the spiral clamping mechanism clamping the assembly of the M6 nut and horn bracket are lifted by springs, the positioning conical pins on them disengage from the welded assembly accordingly, then push out the pressure plate to disengage one end from the spiral clamping mechanism stud, rotate the pressure plate to the side of the welded assembly, then remove the welded assembly.

xavax fixture maintenance

1) Before use, check whether the limit dimensions remain in the correct position. 2) If stop pins are excessively worn, they can be ground and repaired; if stop plates, pins, or tapered locating pins are excessively worn, they can be reassembled by shifting the worn areas for continued use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the service life of synchronous fixtures. Incorrect lubrication leads to reduced clamping force, poor accuracy, wear, and seizing, so proper lubrication is essential. After machining, always clean the synchronous fixture body and slide ways using an air gun or similar tools. During cleaning, remove the dust cover fixing screws and take off the dust cover. Extend the main jaws to their widest position to easily clean chips accumulated inside the fixture. To prevent reduced clamping force due to rust, use rust-preventive cutting oil. Remove the synchronous fixture every six months for thorough cleaning (at least every two months when machining cast iron or copper products). Check parts for damage or wear; replace with new parts immediately if severe. Lubricate thoroughly before assembly.

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