TPGC024078 fixture, German goudsmit model TPGC024078 in stock

TPGC024078 fixtures are devices used to secure workpieces in the correct position for machining or inspection during manufacturing processes, also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely mount workpieces in any process step can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece within the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool to the workpiece or guide the tool direction), indexing devices (enabling the workpiece to undergo machining at several stations in a single setup; these include rotary indexing devices and linear indexing devices), connecting elements, and the fixture body (fixture base). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, with machine tool fixtures being the most common, often simply referred to as fixtures. When machining workpieces on machine tools, to ensure the workpiece surface meets technical requirements such as dimensions, geometric shape, and mutual positional accuracy with other surfaces as specified in the drawings, the workpiece must be properly located (positioning) and securely held (clamping) before machining.

TPGC024078 Fixture Classification

Fixtures can be classified by usage characteristics into: (1) Universal general-purpose fixtures. Such as machine vises, chucks, suction cups, dividing heads, and rotary tables, which have high versatility and can adapt well to changes in machining processes and workpieces. Their structures are standardized, with dimensions and specifications serialized, and most have become standard accessories for machine tools. (2) Special-purpose fixtures. Designed and manufactured specifically for the clamping needs of certain product parts in specific processes, serving a single purpose with strong specificity, generally designed by the product manufacturer. Common types include lathe fixtures, milling fixtures, drill jigs (machine tool fixtures used to guide tools for drilling or reaming holes in workpieces), boring jigs (machine tool fixtures used to guide boring bars for boring holes in workpieces), and pallet fixtures (movable fixtures used on automated lines of modular machine tools). (3) Adjustable fixtures. Special-purpose fixtures with replaceable or adjustable elements. (4) Modular fixtures. Fixtures composed of standardized elements of different shapes, specifications, and uses, suitable for new product prototyping, single-piece and small-batch production with frequent product changes, and temporary tasks. In addition to vises, chucks, dividing heads, and rotary tables, there is a more common type called tool holders. Generally speaking, when the term 'tool fixture' appears, it mostly refers to tool holders.

TPGC024078 Fixture Operation

1) Assemble the two engine bushings onto the 1 strut according to the "Strut Welding Assembly" drawing, and place them on the fixture body, position the 1 strut using stop pins and stop plates, clamp the 1 strut with a spiral clamp; simultaneously position the two 4 engine bushings with pins, and clamp them with quick-release spiral clamping devices; 2) After tack welding, release the quick-release spiral clamping devices, pull out the pins, remove for welding; 3) Place the welded assembly back on the fixture body, position the welded assembly using stop pins and stop plates, clamp the welded assembly with a spiral clamp; then place the assembly of the M6 nut and horn support onto the welded assembly, position it using the conical pin on the spiral clamping mechanism and the groove in the pressure plate of the spiral clamping mechanism, and clamp it with the spiral clamping mechanism; 4) Perform three-sided welding on the assembly of the M6 nut and horn support and the strut, then release all spiral clamps, the pressure plate of the spiral clamping mechanism clamping the M6 nut and horn support assembly is lifted by the spring, the positioning conical pin on it disengages from the welded assembly, then push out the pressure plate so that one end disengages from the spiral clamping mechanism stud, rotate the pressure plate to the side of the welded assembly, then remove the welded assembly.

TPGC024078 Fixture Maintenance

1) Before use, check whether the limit dimensions are still in the correct position. 2) If stop pins are excessively worn, they can be ground and repaired; if stop plates, pins, or locating conical head pins are excessively worn, they can be reassembled, shifting the worn areas to continue use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the life of synchronous fixtures; incorrect lubrication leads to reduced clamping force, poor precision, wear, and jamming, so proper lubrication is essential. After machining, always clean the synchronous fixture body and slide ways using an air gun or similar tools. During cleaning, remove the dust cover fixing screws and take off the dust cover, while opening the main jaws to their widest position to easily clean chips accumulated inside the fixture. To avoid reduced clamping force due to rust, use rust-preventive cutting oil. Remove the synchronous fixture for thorough cleaning every six months (at least every two months when machining cast iron or copper products). Check parts for damage or wear, and replace with new ones immediately if severe. Lubricate thoroughly before assembly.

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