German GILLE tools GILLE models GILLE prices

GILLE tools are any tools connected to the edge (joint) of a robot that have a specific function. This may include robot grippers, robot tool changers, robot collision sensors, robot rotary connectors, robot pressure tools, compliance devices, robot spray guns, robot deburring tools, robot arc welding torches, robot electric welding torches, etc. Robot end-effectors are generally considered peripheral equipment of the robot, robot accessories, robot tools, or arm-end tools (EOA). Mechanical gripping end-effectors used in industrial robots for loading and unloading are mostly two-finger claw types. Classified by finger motion, they can be divided into translational and rotational types. Classified by mechanical gripping method, they can be divided into external clamping and internal expanding types. Classified by mechanical structural characteristics, they can be divided into electric (electromagnetic), hydraulic, and pneumatic types, as well as their combinations.

GILLE tool features

1) Air is easily accessible, operates at low pressure, and used air can be discharged locally without requiring recovery pipelines. 2) Air has low viscosity and low flow resistance loss, facilitating centralized air supply and long-distance transmission. 3) Pneumatic actuators have high movement speeds. 4) Pneumatic systems have strong environmental adaptability, working reliably in wide temperature ranges, humid and dusty environments. Minor leaks do not pollute the environment, there is no risk of fire or explosion, and usage is safe. 5) Simple structure, convenient maintenance, and low cost. 6) Long service life of pneumatic components. 7) Pneumatic components have lower output force than hydraulic ones, faster movement, strong adaptability, and can operate in harsh environments such as flammable, explosive, dusty, humid, and impact-prone conditions. They do not pollute the environment, have a long service life, simple construction, easy maintenance, and low price.

GILLE tool parameters

The main performance parameters characterizing the basic working capability of lifting tools are lifting capacity and work class. (1) Lifting capacity refers to the maximum weight of objects allowed to be lifted under specified working conditions, i.e., the rated lifting capacity. For tools equipped with permanent magnet chucks (see permanent magnet lifters), the lifting capacity should also include the weight of the permanent magnet chuck. (2) Work class is a performance parameter reflecting the overall working status of lifting tools and is an important basis for designing and selecting lifting tools. It is determined by the total number of work cycles required to be completed during the required service period and the load state. For lifting tools with strong regularity and high repeatability in operation procedures, such as electric hoists for loading and unloading ship cargo at docks, chain hoists for high-bay warehouses, and hopper lifts for supplying blast furnaces, the work cycle is also an important parameter. The work cycle refers to the time required to complete one work cycle, which depends on the operating speed of the mechanism and is related to the handling distance. The aforementioned lifting tools sometimes also use productivity as an important parameter, usually expressed as the lifting volume completed per hour. In current usage, efficiency is the primary consideration, followed by appearance and quality.

GILLE tool usage

1) When placing the diamond dressing tool head into the holder, take care not to impact the grinding wheel surface. 2) Do not align the single-point diamond dressing tool head vertically with the center of the grinding wheel; it generally needs to be tilted 10-15°. 3) Do not "quench" (i.e., suddenly cool) heated dressing tools. During dry dressing, sufficient interval time must be maintained between two dressings to allow the heated dressing tool to cool. 4) Do not assume the grinding wheel surface is ideally flat. At the start of dressing, locate the high points on the grinding wheel and perform dressing. 5) If possible, the amount removed from the grinding wheel each time should not exceed 0.001 inches on the radius. Excessive removal can cause premature wear and frequent fracture of the diamond dressing tool head. 6) However, do not remove too little material each time. Grinding wheels used on old or poorly rigid machine tools may not require dressing. 7) Note that the dressing tool should not remain in one position for too long. This will polish the grinding wheel surface, generate high temperatures, and damage the diamond dressing tool. Rotate the dressing tool at least once a day. 8) Do not continue to use worn or damaged dressing tools. Adjust or replace them promptly. 9) Do not select excessive removal amounts and too fast lateral feed rates during rough dressing, and then select small removal amounts and slow lateral feed rates during fine dressing. This will quickly damage the diamond dressing tool. If possible, it is recommended to select the same lateral feed rate for both rough and fine dressing.

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