German DIAMATEC tools, DIAMATEC models, DIAMATEC prices

DIAMATEC tools are any functional tools connected to the edge (joint) of a robot. This may include robot grippers, robot tool changers, robot collision sensors, robot rotary connectors, robot pressure tools, compliance devices, robot spray guns, robot deburring tools, robot arc welding torches, robot electric welding torches, and more. Robot end-effectors are generally considered peripheral equipment, accessories, robot tools, or arm-end tools (EOA). Mechanical clamping end-effectors used in industrial loading and unloading robots are mostly two-finger claw types. Classified by finger motion, they can be divided into translational and rotational types. Classified by mechanical clamping method, they can be divided into external clamping and internal expansion types. Classified by mechanical structural characteristics, they can be divided into electric (electromagnetic), hydraulic, and pneumatic types, as well as their combinations.

DIAMATEC tool types

1) Frame saw. Also known as a rack saw, it consists of an I-shaped wooden frame, twisted rope, twisting pieces, and a saw blade. Both ends of the saw blade are fixed to the frame with knobs, which can also be used to adjust the angle of the saw blade. After the twisted rope is tightened, the saw blade is taut and ready for use. Frame saws can be classified into coarse, medium, and fine types based on saw blade length and tooth pitch. Coarse saw blades are 650—750mm long, with a tooth pitch of 4—5mm; coarse saws are mainly used for cutting thicker wood. Medium saw blades are 550—650mm long, with a tooth pitch of 3—4mm; medium saws are mainly used for cutting thin wood or cutting tenons. Fine saw blades are 450—500mm long, with a tooth pitch of 2—3mm; fine saws are mainly used for cutting finer wood and cutting tenon shoulders. 2) Knife saw. A knife saw mainly consists of a saw edge and a saw handle, and can be divided into single-sided, double-sided, and backed knife saws. Single-sided knife saws are 350mm long, with teeth on one side; depending on the function of the teeth, they can be divided into rip cuts and cross cuts. Double-sided knife saws are 300mm long, with teeth on both sides; typically, one side is for rip cuts and the other for cross cuts. Backed knife saw plates are 250—300mm long; the back of the backed knife saw is straightened with a steel strip, and the teeth are finer, available in rip cut and cross cut versions. 3) Groove saw. A groove saw consists of a handle and a saw blade, with the blade being approximately 200mm long. Groove saws are mainly used for cutting grooves in wood. 4) Panel saw. Also known as a hand saw. It consists of a handle and a saw blade, with the blade being approximately 250—750mm long and a tooth pitch of 3—4mm; panel saws are mainly used for cutting wider wooden boards. 5) Narrow hand saw. The saw blade is narrow and long, with a pointed front end, approximately 300—400mm in length. Narrow hand saws are mainly used for cutting narrow holes and slots. 6) Coping saw. Also known as a bow saw, its construction is similar to that of a frame saw, but the saw blade is narrower (approximately 10mm), mainly used for cutting arcs, curves, and other sections. 7) Wire saw. Also known as a bow saw, it is made by bending a bamboo strip into a bow shape, with steel wire stretched between the two ends. Saw-toothed ridges are cut into the steel wire, using the sharp edges of these ridges for cutting. The steel wire is approximately 200—600mm long, and the saw bow is 800—900mm long. Wire saws are mainly used for cutting complex curves and opening holes.

DIAMATEC tool structure and composition

The cross-sectional shape and distribution of the magnetic core vary depending on the workpiece. Common structures of electromagnetic chucks include rectangular and circular types. Rectangular magnetic poles are further divided into longitudinal and horizontal arrangements. Longitudinal arrangement of rectangular magnetic poles is suitable for fixing larger workpieces; horizontal arrangement of rectangular magnetic poles is suitable for fixing smaller workpieces. Circular chucks are suitable for fixing ring-shaped workpieces or workpieces with complex shapes. The main characteristics of ordinary electromagnetic chucks are: magnetic lines of force are evenly distributed on the surface of the magnetic disk, the electromagnetic suction force cannot be concentrated, and the magnetic force per unit area is relatively small; the direction of the magnetic force is perpendicular to the chuck surface and difficult to change, producing only one type of magnetic force for workpieces of the same suction area; the point of action of the magnetic force on the workpiece is limited to the contact surface between the workpiece and the chuck and cannot be changed arbitrarily. Therefore, during machining, there are disadvantages such as low positioning accuracy, insufficient clamping force, narrow scope of application, and low production efficiency.

DIAMATEC tool features

1) Lifting tools are usually small in size and simple in mechanism, capable of performing lifting and horizontal movements. 2) The loads lifted by lifting tools vary widely. Some heavy objects weigh hundreds or even thousands of tons, some objects are tens of meters long, and their shapes are irregular, including bulk particles, molten states, and flammable, explosive, or hazardous materials, making the lifting process complex and dangerous. 3) Some lifting tools need to operate within a large spatial range; some require tracks and wheels (such as tower cranes and bridge cranes); some require tires or crawler tracks to move on the ground (such as truck cranes and crawler cranes); some need to move along steel cables (such as passenger and freight aerial ropeways), resulting in a large activity space, and once an accident occurs, the impact range is also large. 4) Some lifting tools need to directly transport personnel for vertical movement on guide rails, platforms, or steel cables (such as elevators and lifting platforms), and their reliability directly affects personal safety. 5) Lifting tools have many exposed and moving parts, which often come into direct contact with lifting personnel (such as hooks and steel cables), posing many potential accidental hazards. 6) Complex operating environments. From large integrated steel enterprises to modern ports, construction sites, railway hubs, and tourist attractions, lifting tools are in operation; workplaces often encounter hazardous factors such as high temperature, high pressure, flammability, explosiveness, power transmission lines, and strong magnetic fields, posing threats to equipment and personnel. 7) Lifting tool operations often require coordination among multiple people. One operation requires skilled coordination, coordinated actions, and mutual care among command, rigging, and driving personnel. Personnel should have the ability to handle emergency situations on site. Close cooperation among multiple personnel is often difficult. The above working characteristics of lifting tools determine their significant relationship with safe production. If there is any negligence in the design, manufacturing, installation, use, and maintenance of lifting tools, it may cause casualties or equipment accidents. On one hand, this causes personnel casualties, and on the other hand, it causes significant economic losses.

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