German weiblen workpiece fixture weiblen model weiblen price

weiblen workpiece fixtures are devices used on machine tools to clamp workpieces and guide cutting tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include a compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped because it can no longer be used. It is only suitable for production with fixed products and large batch sizes. It contacts the positioning datum of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the cutting tool and the machine tool's machining motion during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

weiblen workpiece fixture structure

The cross-sectional shape and distribution of the pole cores vary depending on the workpiece. Common structural types of electromagnetic chucks include rectangular and circular shapes. Rectangular magnetic poles are divided into longitudinal and horizontal arrangements. Longitudinal arrangement of rectangular magnetic poles is suitable for clamping larger workpieces; horizontal arrangement of rectangular magnetic poles is suitable for clamping smaller workpieces. Circular chucks are suitable for clamping ring-shaped workpieces or workpieces with complex shapes. The main characteristics of standard electromagnetic chucks are: magnetic flux lines are evenly distributed on the surface of the magnetic disk, magnetic attraction cannot be concentrated, and the magnetic force per unit area is relatively small; the direction of the magnetic force is perpendicular to the chuck surface and difficult to change, producing only one type of magnetic force for workpieces with the same contact area; the point of application of the magnetic force on the workpiece is limited to the contact surface between the workpiece and the chuck and cannot be changed arbitrarily. Therefore, disadvantages during machining include low positioning accuracy, insufficient clamping force, narrow scope of application, and low production efficiency.

weiblen workpiece fixture features

Mechanical grippers commonly use compressed air as the power source, achieving finger movement through a transmission mechanism. Based on the different motion trajectories of the fingers when clamping the workpiece, mechanical grippers are classified into: 1) Arc-opening/closing type: Driven by the transmission mechanism, the trajectory of the finger tips is an arc. This type of gripper has strict requirements on the dimensions of the clamped part of the workpiece; otherwise, it may cause abnormal workpiece status. 2) Arc parallel opening/closing type: In this type of gripper, the two fingers perform parallel opening and closing movements during operation, while the trajectory of the finger tips is an arc. The illustrated gripper shows two cases where a parallelogram transmission mechanism drives the parallel opening and closing of the fingers. 3) Linear parallel opening/closing type: The motion trajectory of the two fingers in this type of gripper is linear, and the clamping surfaces of the two fingers remain parallel at all times. A cam mechanism is used to achieve the parallel opening and closing of the two fingers. Inclined cam slots are machined into the sliding blocks of each finger. When the piston rod moves up and down, rollers mounted on its end move within the cam slots, achieving parallel clamping motion of the fingers. Alternatively, a rack-and-pinion mechanism is used: when the rack at the end of the piston rod drives the gear to rotate, the racks on the fingers move linearly, causing the two fingers to open and close in parallel to clamp the workpiece.

weiblen workpiece fixture maintenance

1) Before use, check whether the limit dimensions are still in the correct position. 2) If the stop pins are worn beyond tolerance, they can be ground and repaired; if the baffles, pins, or positioning taper pins are worn beyond tolerance, they can be reassembled, shifting the worn areas to allow continued use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the service life of synchronous fixtures. Incorrect lubrication will lead to reduced clamping force, poor accuracy, wear, and seizing, so proper lubrication is essential. After machining, be sure to clean the body of the synchronous fixture and the slide ways using an air gun or similar tools. During cleaning, remove the dust cover fixing screws and take off the dust covers, while extending the main jaws to their fully open position to easily clean chips accumulated inside the fixture. To prevent reduced clamping force due to rust, use rust-preventive cutting oil. Remove the synchronous fixture every six months for a thorough cleaning (at least every two months when machining cast iron or copper components). Check parts for damage or wear, and replace with new parts immediately if severe. Lubricate thoroughly before assembly.

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