German TITAN workpiece fixtures TITAN model TITAN price

TITAN workpiece fixtures are devices used on machine tools to clamp workpieces and guide cutting tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include a compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped due to inability to reuse. It is only suitable for production with fixed products and large batch sizes. It contacts the positioning datum of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the cutting tool and the machine tool's machining motion during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

TITAN workpiece fixture applications

Whether it is a simple hydraulic fixture set or a complex integrated production line, the design process for hydraulic fixtures is the same, proceeding in the following order: formulation of the overall scheme, selection of hydraulic cylinder type and specifications, selection of control valves, design of mechanical parts, selection of pump station accessories, and system connection. Hydraulic fixtures provide powerful clamping and positioning forces for various machining processes. Yunpower cylinders are used for positioning and clamping in automated machining processes. Products such as self-centering vises and self-centering clamping elements provide good positioning; swing cylinders and lever cylinders provide clamping force on the product; support cylinders prevent deformation of the product during machining. From simple fixturing to robot-assisted machining centers, cylinders provide clamping and support forces to enhance production efficiency.

TITAN workpiece fixture operation

1) Assemble the two engine bushings for sequence 1 onto the strut according to the "Strut Welding Assembly" drawing, and place them on the fixture body, position the strut for sequence 1 using stop pins and stop plates, clamp the strut for sequence 1 with a spiral clamp; simultaneously position the two engine bushings for sequence 4 using pins, and clamp them with quick-release spiral clamping devices; 2) After tack welding, release the quick-release spiral clamping devices, pull out the pins, remove for welding; 3) Place the welded assembly back on the fixture body, position the welded assembly using stop pins and stop plates, clamp the welded assembly with a spiral clamp; then place the assembly of nut M6 and horn bracket onto the welded assembly, position it using the conical pins on the spiral clamping mechanism and the grooves in the pressure plate of the spiral clamping mechanism, and clamp it with the spiral clamping mechanism; 4) Perform three-sided welding of the assembly of nut M6 and horn bracket to the strut, then release all spiral clamps, the pressure plate of the spiral clamping mechanism clamping the assembly of nut M6 and horn bracket is lifted by springs, the positioning conical pins on it disengage from the welded assembly accordingly, then push out the pressure plate to disengage one end from the stud of the spiral clamping mechanism, rotate the pressure plate to the side of the welded assembly, then remove the welded assembly.

TITAN workpiece fixture maintenance

1) Before use, check whether the limit dimensions remain in the correct position. 2) If the stop pin wear exceeds tolerance, it can be repaired by grinding; if the stop plate, pin, or positioning conical head pin wear exceeds tolerance, they can be reassembled, shifting the worn areas to continue use. 3) Apply anti-rust oil after use. Regular long-term lubrication maintains the life of synchronous fixtures. Incorrect lubrication will lead to reduced clamping force, poor accuracy, wear, and jamming, so correct lubrication is essential. After machining, be sure to clean the synchronous fixture body and slide surfaces with an air gun or similar tool. During cleaning, remove the dust cover fixing screws and take off the dust cover. Simultaneously open the main jaws to their widest position to easily clean chips accumulated inside the fixture. To avoid reduced clamping force due to rust, use rust-preventive cutting oil. Remove the synchronous fixture every six months for thorough cleaning (at least every two months when machining cast iron or copper components). Check parts for damage or wear; if severe, replace with new parts immediately. Lubricate thoroughly before assembly.

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