German Sauter Feinmechanik workpiece clamps, Sauter Feinmechanik models, Sauter Feinmechanik prices

Sauter Feinmechanik workholding fixture is a type of device that uses electromagnetic principles, generating magnetic force by energizing internal coils, which passes through the magnetically conductive panel, firmly holding the workpiece in contact with the panel surface, and demagnetization is achieved by de-energizing the coils, causing the magnetic force to disappear, allowing the workpiece to be removed; it is a machine tool accessory product manufactured based on this principle. Main applications include: securing ferrous workpieces during machining on grinding machines, electromagnetic knife grinders, gantry milling machines, and gantry planers. Rectangular electromagnetic chucks have lifting screw holes on both sides; during installation, T-shaped screws can be screwed in for lifting; they are fixed to the workbench using T-shaped blocks and screws; connect the DC power supply and ground wire from the machine tool; then precision grind the upper surface of the chuck once, to ensure parallelism between the upper surface and the bottom surface. When holding the workpiece, as long as it bridges two adjacent magnetic poles, sufficient holding force for positioning is obtained, allowing grinding operations to proceed. Via the machine tool buttons, magnetization and demagnetization of the workpiece can be controlled.

Sauter Feinmechanik workpiece clamp types

1) Standard rectangular electromagnetic chuck. Application: Surface grinding machines with rectangular tables. 2) High-power electromagnetic chuck. Application: Milling machines, planers, machining centers. 3) Fine-pole electromagnetic chuck. Application: Surface grinding machines with rectangular tables, milling machines. 4) Multi-function high-power electromagnetic chuck. Application: Surface grinding machines with rectangular tables. 5) Rotary electromagnetic chuck. Application: Various surface grinding machines. 6) Special electromagnetic chuck for knife grinding. Application: Knife grinding machines. 7) Circular electromagnetic chuck (concentric circle type). Application: Surface grinding machines with circular tables. 8) Circular electromagnetic chuck (radial pole type). Application: Surface grinding machines with circular tables. 9) Circular electromagnetic chuck (plum blossom pole type). Application: Surface grinding machines with circular tables. An electromagnetic chuck is an electromagnetic fixture that secures workpieces using the suction force generated by the chuck body after the electromagnetic coil is energized. It consists of an iron core, coil, panel, and bracket. The electromagnet, composed of the coil and iron core, is the main component of the electromagnetic chuck.

Sauter Feinmechanik workpiece clamp operation

1) Assemble two sequence engine bushings onto the sequence 1 strut according to the 'strut welding assembly' diagram, place them on the fixture body, position the sequence 1 strut using stop pins and plates, and clamp the sequence 1 strut with a spiral clamp; simultaneously, position the two sequence 4 engine bushings with pins and clamp them with quick-release spiral clamping devices; 2) After tack welding, release the quick-release spiral clamping devices, remove the pins, and take out for welding; 3) Place the welded part back on the fixture body, position it using stop pins and plates, and clamp it with a spiral clamp; then place the assembly of nut M6 and horn support on top of the welded part, position it using the tapered head pin on the spiral clamping mechanism and the groove on the pressure plate of the spiral clamping mechanism, and clamp it with the spiral clamping mechanism; 4) Perform three-sided welding of the nut M6 and horn support assembly to the strut, then release all spiral clamps. The pressure plate of the spiral clamping mechanism securing the nut M6 and horn support assembly is lifted by springs, causing the positioning tapered head pin to disengage from the welded part. Push the pressure plate out so that one end disengages from the spiral clamping mechanism stud, rotate the pressure plate to one side of the welded part, and then remove the welded part.

Sauter Feinmechanik workpiece clamp maintenance

When using vacuum suction cups (without grippers), note that the manipulator's movement speed must not be too high; otherwise, shear forces will act on the suction cup, causing the product to drop easily during rapid twisting. In some cases, a gripper can be used to ensure safe transport of the product. Considering that the product may stick to the mold, an air gripper is usually installed to solve this problem. If the product's surface area is too small or it is too heavy for vacuum suction cups, this issue can also be resolved by using grippers. If strict appearance requirements apply to the product, the clamped area must not be the outer surface. To address this, a sensor circuit can be installed. Once the gripper or suction cup has securely grasped the product, the sensor sends a signal to the manipulator to proceed with the next operation. In cases where the manipulator's motion capability is limited and manual twisting or prying is required to demold or remove the product from the forming area, adding a special cylinder capable of independent movement without relying on manipulator operation can improve this situation.

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