German RSA cutting systems workpiece fixtures RSA cutting systems model RSA cutting systems price

RSA cutting systems workpiece fixtures use hydraulic components to replace mechanical parts, achieving automatic positioning, support, and clamping of the workpiece through hydraulic control. They offer advantages such as high clamping force, reliable clamping, stable operation, and ease of use, and are currently widely used in scenarios such as CNC machine tools, machining centers, and automated production lines. By assembling the selected hydraulic components with the designed mechanical parts, the required fixture can be obtained. Hydraulic fixtures ensure accurate positioning and secure clamping of the workpiece at the specified position, and can reduce vibration and deformation during machining through floating supports. They can also utilize automatic control to press down and lift the pressure plates, clearing the clamping position during machining. Hydraulic fixtures can withstand large cutting forces during rough machining, ensure accurate positioning during precision machining, and perform support, clamping, and quick release tasks that manual fixtures cannot accomplish.

RSA cutting systems workpiece fixture applications

Whether it is a simple hydraulic fixture or a complex integrated production line, the design process for hydraulic fixtures is the same: formulation of the overall scheme, selection of hydraulic cylinder types and specifications, selection of control valves, design of mechanical parts, selection of pump station accessories, and system connection. Hydraulic fixtures provide powerful clamping and positioning forces for various machining processes. Yunpower cylinders are used for positioning and clamping in automated machining processes. Products such as self-centering vises and self-centering clamping elements provide good positioning, swing cylinders and lever cylinders provide clamping force on products, and support cylinders prevent deformation during product machining. From simple fixation to robot-assisted machining centers, cylinders provide clamping and support forces to improve production efficiency.

RSA cutting systems workpiece fixture features

1) Suction cup holding force: Electrically controlled powerful suction chucks have extremely strong holding force, up to 16kg/cm², with uniform and adjustable magnetic distribution, suitable for various heavy-duty machining, rough machining, and precision machining; ordinary powerful suction chucks have weaker and unevenly distributed holding force, unable to meet the requirements of heavy-duty machining operations. 2) Machining accuracy: The holding force of electrically controlled powerful suction chucks does not require a continuous power supply to maintain, generating no heat during continuous operation, avoiding thermal deformation of the workpiece. Meanwhile, the strong and uniform surface suction ensures the highest machining accuracy even if the workpiece extends beyond the table surface; whereas ordinary electromagnetic chucks require a continuous current supply, generating heat after a period of operation, which not only causes thermal deformation of the workpiece but also reduces the chuck's magnetic force, failing to guarantee machining accuracy. 3) Performance: Electrically controlled powerful suction chucks can be used continuously, even if operating continuously for more than 20 hours per day, without any failures or need for maintenance; ordinary permanent magnet chucks show a decline in suction force after about half a year of use, while electromagnetic chucks can only operate for a few hours a day, and the equipment is prone to malfunction, requiring frequent replacement and repair of internal components. 4) Operational efficiency: Ordinary powerful suction chucks require significant workpiece adjustment time during use, accounting for 40%-50% of the entire machining process, and clamping positioning is prone to obvious errors, resulting in high scrap rates and very low efficiency; electrically controlled powerful suction chucks feature automatic auxiliary positioning, completing workpiece clamping or release in just 0.3 seconds with the simple press of a button, significantly improving production efficiency.

RSA cutting systems workpiece fixture selection and usage

With the continuous development of China's industry, electromagnetic chucks are increasingly widely used in industrial production. The most important aspect of an electromagnetic chuck is its parameters; among the performance parameters, the lifting capacity and its duty class are the most critical. The so-called lifting capacity of an electromagnetic chuck refers to the maximum weight of the load allowed to be lifted under specified operating conditions, also known as the rated lifting capacity. Generally, for cranes equipped with electromagnetic chucks, the lifting capacity should also include the weight of the electromagnetic chuck itself. Rectangular electromagnetic chucks have lifting threaded holes on both sides. During installation, T-shaped screws can be screwed in for lifting. They are fixed to the workbench using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then perform a precision grind on the upper surface of the chuck to ensure the parallelism between the upper surface and the bottom surface. When holding workpieces, sufficient positioning holding force can be obtained by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons.

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