German rema tip top workpiece fixture rema tip top model rema tip top price

rema tip top workpiece fixtures are devices used in the manufacturing process to secure the workpiece in the correct position for machining or inspection, also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely mount a workpiece during any step of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece in the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool and workpiece or guide the tool direction), indexing devices (to allow the workpiece to undergo machining at several stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and the fixture body (fixture base). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, with machine tool fixtures being the most common, often simply referred to as fixtures. When machining a workpiece on a machine tool, to ensure the surface meets the technical requirements specified in the drawing, such as dimensions, geometric shape, and mutual positional accuracy with other surfaces, the workpiece must be properly located (positioned) and securely clamped (clamped) before machining.

rema tip top workpiece fixture introduction

Vacuum suction cups are one of the actuators for vacuum equipment. The suction cup material is made of nitrile rubber, which has high tensile strength, and is therefore widely used in various vacuum holding equipment, such as in construction, paper industry, printing, glass, and other industries, to perform tasks of holding and transporting thin and light items like glass and paper. Vacuum suction cups are also known as vacuum lifters and vacuum nozzles. Generally, using vacuum suction cups to grab products is one of the most cost-effective methods. There are various types of vacuum suction cups; rubber suction cups can operate at high temperatures, silicone rubber suction cups are very suitable for grabbing products with rough surfaces, and polyurethane suction cups are very durable. In addition, in actual production, if oil resistance is required for the suction cup, materials such as polyurethane, nitrile rubber, or vinyl-containing polymers can be considered for manufacturing the suction cup. Typically, to avoid scratching the surface of the product, it is best to choose suction cups with bellows made of nitrile rubber or silicone rubber.

rema tip top workpiece fixture operation

1) Assemble the two engine bushings onto the 1 strut according to the "Strut Welding Assembly" drawing, and place them on the fixture body, position the 1 strut using stop pins and stop plates, clamp the 1 strut with a spiral clamp; simultaneously position the two 4 engine bushings with pins, and clamp them with quick-release spiral clamping devices; 2) After tack welding, release the quick-release spiral clamping devices, pull out the pins, remove for welding; 3) Place the welded assembly back on the fixture body, position the welded assembly using stop pins and stop plates, clamp the welded assembly with a spiral clamp; then place the assembly of the M6 nut and horn bracket onto the welded assembly, position it using the tapered locating pins on the spiral clamping mechanism and the grooves on the pressure plate of the spiral clamping mechanism, and clamp it with the spiral clamping mechanism; 4) Perform three-sided welding on the assembly of the M6 nut and horn bracket and the strut, then release all spiral clamps, the pressure plate of the spiral clamping mechanism clamping the M6 nut and horn bracket assembly is lifted by springs, the tapered locating pins on it disengage from the welded assembly, then push the pressure plate out so that one end disengages from the spiral clamping mechanism stud, rotate the pressure plate to the side of the welded assembly, then remove the welded assembly.

rema tip top workpiece fixture applications

1) Can stably ensure the machining accuracy of the workpiece: When clamping the workpiece with a fixture, the positional accuracy of the workpiece relative to the tool and machine tool is guaranteed by the fixture, unaffected by the worker's skill level, making the machining accuracy of a batch of workpieces consistent. 2) Can reduce auxiliary time and improve labor productivity: Using fixtures to clamp workpieces is convenient and fast, eliminating the need for marking and alignment, significantly reducing auxiliary time; after clamping the workpiece in the fixture, the rigidity of the workpiece is improved, allowing for increased cutting amounts; fixtures capable of clamping multiple pieces and multiple stations can be used, along with efficient clamping mechanisms, further improving labor productivity. 3) Can expand the usage range of machine tools, achieving multi-functionality: Depending on the forming motion of the machining machine tool, attaching different types of fixtures can expand the original process range of the machine tool. For example, installing a boring template on the carriage of a lathe or the worktable of a radial drilling machine allows for boring processing of box parts. 4) Ensure machining accuracy: Using fixtures for installation can accurately determine the mutual position between the workpiece, machine tool, and tool. The positional accuracy of the workpiece is guaranteed by the fixture, unaffected by the worker's skill level, resulting in high and stable machining accuracy. 5) Improve productivity and reduce costs: Clamping workpieces with fixtures allows for rapid positioning and clamping without alignment, significantly reducing auxiliary time; clamping workpieces with fixtures improves the rigidity of the workpiece, thus allowing for increased cutting amounts; multi-piece and multi-station fixtures can be used to clamp workpieces, and efficient clamping mechanisms can be adopted, all of which contribute to improving labor productivity. Additionally, using fixtures stabilizes product quality, reduces scrap rates, allows for the assignment of workers with lower technical grades, and significantly reduces production costs. 6) Expand the process range of machine tools: Using special fixtures can change the original purpose of the machine tool and expand its usage range, achieving multi-functionality. For example, after installing boring template fixtures on lathes or radial drilling machines, boring processing can be performed on box hole systems; special fixtures can also convert lathes into broaching machines, fully leveraging the role of general-purpose machine tools. 7) Reduce workers' labor intensity: Clamping workpieces with fixtures is convenient and fast. When using pneumatic, hydraulic, or other clamping devices, workers' labor intensity can be reduced.

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