German make ag workpiece fixtures, make ag models, make ag prices

make ag workpiece fixtures are devices used in the manufacturing process to secure the workpiece in the correct position for machining or inspection, also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely mount a workpiece during any step of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece in the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool and workpiece or guide the tool direction), indexing devices (to allow the workpiece to undergo machining at several stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and the fixture body (fixture base). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, with machine tool fixtures being the most common, often referred to simply as fixtures. When machining a workpiece on a machine tool, to ensure the surface meets the dimensional, geometric, and positional accuracy requirements specified in the drawing, the workpiece must be properly located and securely clamped before machining.

make ag workpiece fixture overview

Vacuum suction cups are one type of actuator for vacuum equipment. The suction cup material is made of nitrile rubber, which has high tensile strength, making it widely used in various vacuum holding devices, such as in construction, papermaking, printing, and glass industries, to handle and transport thin and light items like glass and paper. Vacuum suction cups are also known as vacuum lifters and vacuum nozzles. Generally, using vacuum suction cups to grasp products is the most cost-effective method. There is a wide variety of vacuum suction cups; rubber suction cups can operate at high temperatures, silicone rubber suction cups are very suitable for gripping products with rough surfaces, and polyurethane suction cups are highly durable. Additionally, in actual production, if oil resistance is required for the suction cup, materials such as polyurethane, nitrile rubber, or vinyl-containing polymers can be considered. Typically, to avoid scratching the product surface, it is best to choose suction cups with bellows made of nitrile rubber or silicone rubber.

make ag workpiece fixture features

1) Suction force: Electrically controlled powerful suction chucks have extremely strong holding force, up to 16kg/cm², with uniform and adjustable magnetic distribution, suitable for various heavy-duty machining, roughing, and finishing operations; ordinary powerful suction chucks have weaker and uneven holding force, unable to meet the requirements of heavy-duty machining. 2) Machining accuracy: The holding force of electrically controlled powerful suction chucks does not require a continuous power supply to maintain, generating no heat during continuous operation, thus avoiding thermal deformation of the workpiece. Meanwhile, the strong and uniform surface suction ensures the highest machining accuracy even if the workpiece extends beyond the table surface; whereas ordinary electromagnetic chucks require a continuous current supply, generating heat after a period of operation, which not only causes thermal deformation of the workpiece but also reduces the magnetic force of the chuck, failing to guarantee machining accuracy. 3) Performance: Electrically controlled powerful suction chucks can be used continuously, even for more than 20 hours per day, without any failures or need for maintenance; ordinary permanent magnet chucks may experience a decline in suction force after about half a year of use, while electromagnetic chucks can only operate for a few hours a day, and the equipment is prone to failure, requiring frequent replacement and repair of internal components. 4) Operational efficiency: Using ordinary powerful suction chucks requires significant time for workpiece adjustment, accounting for 40%-50% of the entire machining process, and clamping and positioning are prone to obvious errors, resulting in a high scrap rate and very low efficiency; electrically controlled powerful suction chucks feature automatic auxiliary positioning, allowing workpiece clamping or release to be completed in 0.3 seconds with the simple press of a button, significantly improving production efficiency.

make ag workpiece fixture applications

1) Consistently ensure workpiece machining accuracy: When using a fixture to clamp a workpiece, the positional accuracy of the workpiece relative to the tool and machine tool is guaranteed by the fixture, unaffected by the worker's skill level, ensuring consistent machining accuracy for a batch of workpieces. 2) Reduce auxiliary time and improve labor productivity: Using fixtures makes workpiece clamping convenient and fast, eliminating the need for marking and alignment, significantly reducing auxiliary time; clamping the workpiece in a fixture increases its rigidity, allowing for higher cutting volumes; fixtures capable of clamping multiple workpieces or multiple stations can be used, along with efficient clamping mechanisms, further improving labor productivity. 3) Expand the usage range of machine tools to achieve multi-functionality: Depending on the forming motion of the machining machine tool, attaching different types of fixtures can expand the original process range of the machine tool. For example, installing a boring template on the carriage of a lathe or the table of a radial drilling machine allows for boring processing of box parts. 4) Ensure machining accuracy: Using fixtures for installation can accurately determine the mutual position between the workpiece, machine tool, and tool. The positional accuracy of the workpiece is guaranteed by the fixture, unaffected by the worker's skill level, resulting in high and stable machining accuracy. 5) Improve productivity and reduce costs: Clamping workpieces with fixtures allows for rapid positioning and clamping without alignment, significantly reducing auxiliary time; clamping workpieces with fixtures increases workpiece rigidity, allowing for higher cutting volumes; fixtures can clamp multiple workpieces or multiple stations, and efficient clamping mechanisms can be adopted, all of which contribute to improved labor productivity. Additionally, using fixtures stabilizes product quality, reduces scrap rates, allows for the assignment of lower-skilled workers, and significantly lowers production costs. 6) Expand the process range of machine tools: Using special fixtures can change the original purpose of the machine tool and expand its usage range, achieving multi-functionality. For example, installing boring template fixtures on lathes or radial drilling machines allows for boring processing of hole systems in box parts; special fixtures can also convert lathes into broaching machines, fully leveraging the capabilities of general-purpose machine tools. 7) Reduce worker labor intensity: Clamping workpieces with fixtures is convenient and fast. When using pneumatic, hydraulic, or other clamping devices, worker labor intensity can be reduced.

Weidou Intelligent Technology specializes in selling German make ag tooling fixtures, make ag machine tool fixtures, make ag magnetic fixtures, make ag pneumatic fixtures, make ag end effectors, make ag grippers, make ag grippers, make ag holders, make ag electromagnetic fixtures, make ag vacuum suction cups, make ag vacuum fixtures, make ag electric fixtures, make ag hydraulic fixtures, make ag electromagnetic chucks, make ag magnetic chucks, make ag original German imports. Welcome customers to inquire and order.