German Kipp workholding fixtures Kipp model Kipp price

Kipp workholding fixture is an electromagnetic chuck that secures the workpiece by the suction force generated by the chuck body when the electromagnetic coil is energized. The electromagnetic chuck consists of several parts, including a core, coil, faceplate, and bracket. The electromagnet, composed of the coil and core, is the main part of the electromagnetic chuck. Electromagnetic chucks vary due to differences in design methods or materials used, and they are continuously developing and improving. Electromagnetic chucks were initially used on grinding machines to replace clamping plates and bolts for securing workpieces to be ground. Such electromagnetic chucks are relatively simple and can only secure flat workpieces. This is the traditional electromagnetic chuck, which has significant limitations in its application. With industrial development, the demand for electromagnetic tools from enterprises has grown, and the requirements have become higher, prompting a series of improvements to electromagnetic chucks to meet production needs.

Kipp workholding fixture requirements

Whether clamping or suction-type, the robot end-effector must have the repeatability required for the operation. The structure of the robot end-effector should be as simple and compact as possible, with light weight, to reduce the load on the arm. Dedicated, more general-purpose robot end-effectors have a simpler structure but high work efficiency and can perform various operations. In contrast, "universal" end-effectors may have disadvantages such as complex structure and high cost. Therefore, it is recommended to design and use serialized, standardized, dedicated robot end-effectors that can be quickly replaced. If the object has two opposing flat surfaces, a double-jaw parallel gripper can be used to address dimensional deviation issues. For cylindrical objects, a double-jaw gripper can also be used for clamping. Note that retaining or encompassing gripping requires less force.

Kipp workholding fixture principles and features

The structure of a flat vacuum suction cup consists of the suction cup and the suction cup collar. First, connect the flat vacuum suction cup to vacuum equipment, such as a vacuum generator, via a pipe fitting. Then, bring it into contact with the object to be lifted, such as glass or paper. Start the vacuum equipment to create negative pressure inside the suction cup, securely holding the object, and begin transporting it. When the object reaches its destination, gently introduce air into the vacuum suction cup, changing the internal pressure from negative to zero or slightly positive. The vacuum suction cup then releases the object, completing the lifting and transport task. 1) High wear. Since it is generally made of rubber and directly contacts objects, it suffers severe wear and thus deteriorates quickly. It is a pneumatic wearable part. Precisely because of this, it stands out significantly among many pneumatic components. 2) Easy to use. Regardless of the material of the object being sucked, it can be used as long as it seals and does not leak air. Electromagnetic chucks cannot do this; they can only be used on steel. Plates or objects made of other materials cannot be held. 3) No pollution. Vacuum suction cups are particularly environmentally friendly, do not pollute the environment, and produce no light, heat, or electromagnetic emissions. 4) Does not damage the workpiece. Since vacuum suction cups are made of rubber, picking up or placing down workpieces causes no damage. Hook-type and cable-type lifting gear cannot do this. In some industries, surface requirements for workpieces are particularly strict, so they can only use vacuum suction cups.

Kipp workholding fixture usage

With the continuous development of industry in China, the use of electromagnetic chucks in industrial production is becoming increasingly widespread. The most important aspect of an electromagnetic chuck is its parameters, with lifting capacity and working class being the primary performance parameters. The so-called lifting capacity of an electromagnetic chuck refers to the maximum weight allowed to be lifted under specified working conditions, also known as the rated lifting capacity. Generally, the lifting capacity of a crane equipped with an electromagnetic chuck should include the weight of the electromagnetic chuck itself. Rectangular electromagnetic chucks have lifting screw holes on both sides. During installation, insert T-shaped screws for lifting. Secure it to the workbench using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure parallelism between the upper and bottom surfaces. When holding a workpiece, sufficient positioning suction force is obtained by bridging two adjacent magnetic poles, allowing grinding operations. Magnetization and demagnetization of the workpiece can be controlled via machine tool buttons. Clean the surface before using the electromagnetic chuck to avoid scratches. Avoid severe impacts to prevent affecting precision. After use, clean thoroughly and apply anti-rust oil to prevent corrosion. When using an electromagnetic chuck independently, a ground wire should be connected to prevent electric shock from leakage.

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