German HYDROBLOCK workholding fixtures HYDROBLOCK model HYDROBLOCK price

HYDROBLOCK workholding fixtures refer to devices used in the manufacturing process to secure the workpiece, ensuring it occupies the correct position for machining or inspection; they are also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely install a workpiece during any step of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece within the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool to the workpiece or guide the tool direction), indexing devices (enabling the workpiece to complete processing at multiple stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and the fixture body (fixture base). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, among which machine tool fixtures are the most common and are often simply referred to as fixtures. When machining a workpiece on a machine tool, to ensure the surface meets the technical requirements specified in the drawing regarding dimensions, geometric shape, and mutual positional accuracy with other surfaces, the workpiece must be properly located (positioning) and securely held (clamping) before machining.

HYDROBLOCK workholding fixture classification

Due to the different operating characteristics and structural forms of various machine tools, different requirements are placed on the structure of the fixtures used. Based on the machine tool used, fixtures can be classified into: lathe fixtures, milling machine fixtures, drilling machine fixtures, boring machine fixtures, grinding machine fixtures, gear machine tool fixtures, and other machine tool fixtures. According to the clamping power source used, they can be classified into: manual fixtures, pneumatic fixtures, hydraulic fixtures, pneumatic-hydraulic fixtures, electric fixtures, magnetic fixtures, and vacuum fixtures. Specialized classifications include general-purpose fixtures, special-purpose fixtures, general-purpose adjustable fixtures, group fixtures, modular fixtures, and pallet fixtures. A pallet fixture is a type of fixture used on automated lines. This fixture not only serves to clamp the workpiece but also moves as an integrated unit with the workpiece from one station to the next along the automated line for processing different operations.

HYDROBLOCK workholding fixture features

Mechanical grippers commonly use compressed air as the power source, achieving finger movement through a transmission mechanism. Based on the different motion trajectories of the fingers when clamping the workpiece, mechanical grippers are classified into: 1) Arc opening/closing type, where the motion trajectory of the finger tips is an arc under the drive of the transmission mechanism. This type of gripper has strict requirements on the dimensions of the clamped part of the workpiece; otherwise, it may cause abnormal workpiece status. 2) Arc parallel opening/closing type, where the two fingers perform parallel opening and closing movements during operation, while the motion trajectory of the finger tips is an arc. The illustrated gripper shows two cases where a parallelogram transmission mechanism drives the parallel opening and closing of the fingers. 3) Linear parallel opening/closing type. In this type of gripper, the motion trajectory of the two fingers is linear, and the clamping surfaces of the two fingers remain parallel at all times. A cam mechanism is used to achieve the parallel opening and closing of the two fingers; inclined cam slots are machined on the sliding blocks of each finger. When the piston rod moves up and down, rollers mounted on its end move within the cam slots, achieving parallel clamping movement of the fingers. Alternatively, a rack-and-pinion mechanism is used; when the rack at the end of the piston rod drives the gear to rotate, the racks on the fingers move linearly, causing the two fingers to open and close in parallel to clamp the workpiece.

HYDROBLOCK workholding fixture selection and usage

With the continuous development of China's industry, electromagnetic chucks are increasingly widely used in industrial production. The most important aspect of an electromagnetic chuck is its parameters; among the performance parameters, the lifting capacity and its working class are the most critical. The so-called lifting capacity of an electromagnetic chuck refers to the maximum weight of the load allowed to be lifted under specified operating conditions, also known as the rated lifting capacity. Generally, for cranes equipped with electromagnetic chucks, the lifting capacity should also include the weight of the electromagnetic chuck itself. Rectangular electromagnetic chucks have lifting screw holes on both sides. During installation, T-shaped screws can be screwed in for lifting. They are fixed to the worktable using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure the parallelism between the upper surface and the bottom surface. When holding workpieces, sufficient positioning holding force can be obtained by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons.

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