German georg kesel workholding fixtures, georg kesel models, georg kesel prices

georg kesel workholding fixtures are devices used in the manufacturing process to secure the workpiece in the correct position for machining or inspection, also known as jigs. Broadly speaking, any device used to quickly, conveniently, and safely install workpieces during any step of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece within the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool to the workpiece or guide the tool direction), indexing devices (to allow the workpiece to complete machining at several stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and the fixture body (fixture base). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, among which machine tool fixtures are the most common and are often simply referred to as fixtures. When machining workpieces on machine tools, to ensure the workpiece surface meets technical requirements such as dimensions, geometric shape, and mutual positional accuracy with other surfaces as specified in the drawings, the workpiece must be properly located (positioning) and securely held (clamping) before machining.

georg kesel workholding fixture applications

Whether it is a simple hydraulic fixture or a complex integrated production line, the design process for hydraulic fixtures is the same: formulation of the overall scheme, selection of hydraulic cylinder types and specifications, selection of control valves, design of mechanical parts, selection of pump station accessories, and system connection. Hydraulic fixtures provide powerful clamping and positioning forces for various machining processes. Yunpower cylinders are used for positioning and clamping in automated machining processes. Products such as self-centering vises and self-centering clamping elements provide good positioning, swing cylinders and lever cylinders provide clamping force on products, and support cylinders prevent deformation during product machining. From simple fixation to robot-assisted machining centers, cylinders provide clamping and support forces to improve production efficiency.

georg kesel workholding fixture operation

1) Assemble two engine liners onto the 1 strut according to the "strut welding assembly" drawing, place them on the fixture body, locate the 1 strut using stop pins and stop plates, and clamp the 1 strut using a spiral clamp; simultaneously, locate the two 4 engine liners using pins and clamp them using quick-release spiral clamping devices; 2) After tack welding, release the quick-release spiral clamping devices, remove the pins, and take out for welding; 3) Place the welded part back on the fixture body, locate the welded part using stop pins and stop plates, and clamp the welded part using a spiral clamp; then place the assembly of nut M6 and horn bracket on top of the welded part, locate it using the conical pin on the spiral clamping mechanism and the groove opened on the pressure plate of the spiral clamping mechanism, and clamp it using the spiral clamping mechanism; 4) Perform three-sided welding on the assembly of nut M6 and horn bracket and the strut, then release all spiral clamps; the pressure plate of the spiral clamping mechanism clamping the nut M6 and horn bracket assembly is lifted by springs, causing the locating conical pin to disengage from the welded part; then push out the pressure plate so that one end disengages from the spiral clamping mechanism stud, rotate the pressure plate to one side of the welded part, and then remove the welded part.

georg kesel workholding fixture usage

With the continuous development of China's industry, the use of electromagnetic chucks in industrial production is becoming increasingly widespread. The most important aspect of an electromagnetic chuck is to examine its parameters. Among the performance parameters of electromagnetic chucks, the most critical are the lifting capacity and its working class. The so-called lifting capacity of an electromagnetic chuck refers to, under specified operating conditions, the maximum weight of objects allowed to be lifted, or, in other words, it is called the rated lifting capacity. Generally, for cranes equipped with electromagnetic chucks, the lifting capacity should also include the weight of the electromagnetic chuck itself. Rectangular electromagnetic chucks have lifting threaded holes on both sides. During installation, simply screw in T-shaped screws for lifting. Use T-shaped blocks and screws to secure it to the workbench. Connect the DC power supply and ground wire on the machine tool. Then, perform a precision grind on the upper surface of the chuck once to ensure the parallelism between the upper surface and the bottom surface. When holding workpieces, as long as two adjacent magnetic poles are bridged, sufficient positioning holding force can be obtained, allowing grinding operations to proceed. Via the machine tool buttons, magnetization and demagnetization of the workpiece can be achieved. Before using the electromagnetic chuck, wipe the surface clean to avoid scratches. Severe impacts are not allowed. to avoid affecting accuracy. Wipe clean after use, and apply anti-rust oil to prevent corrosion. When using the electromagnetic chuck alone, a grounding wire must be connected to prevent electric shock from leakage.

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