German ALBROMET workpiece fixtures ALBROMET model ALBROMET price

ALBROMET workpiece fixtures use hydraulic components to replace mechanical parts, achieving automatic positioning, support, and clamping of workpieces through hydraulic control. They offer advantages such as high clamping force, reliable clamping, stable operation, and ease of use, and are currently widely used in scenarios such as CNC machine tools, machining centers, and automated production lines. By assembling selected hydraulic components with designed mechanical parts, the required fixture can be obtained. Hydraulic fixtures ensure accurate positioning and secure clamping of workpieces at specified positions, and can reduce vibration and deformation during machining through floating supports. They can also utilize automatic control to press down and lift pressure plates to clear clamping positions during machining. Hydraulic fixtures can withstand large cutting forces during rough machining, ensure accurate positioning during precision machining, and perform support, clamping, and quick release tasks that manual fixtures cannot accomplish.

ALBROMET workpiece fixture applications

Whether it is a simple hydraulic clamping fixture or a complex integrated production line, the design process for hydraulic fixtures remains the same, proceeding in the following order: formulation of the overall scheme, selection of hydraulic cylinder types and specifications, selection of control valves, design of mechanical components, selection of pump station accessories, and system connection. Hydraulic fixtures provide powerful clamping and positioning forces for various machining processes. Yun Dongli cylinders are used for positioning and clamping in automated machining processes. Products such as self-centering vises and self-centering clamping elements ensure accurate positioning, swing cylinders and lever cylinders provide clamping force on the workpiece, and support cylinders prevent deformation during machining. From simple fixturing to robot-assisted machining centers, cylinders provide clamping and support forces to enhance production efficiency.

ALBROMET workpiece fixture features

Workpieces produced in small batches with high variety account for approximately 85% of the total number of workpiece types. Modern production requires enterprises to frequently update their product varieties to meet market demands and competition. However, most enterprises are still accustomed to extensively using traditional dedicated fixtures. In factories with medium production capacity, there are typically thousands or even nearly ten thousand sets of dedicated fixtures. On the other hand, in enterprises with high-variety production, approximately 50~80% of dedicated fixtures need to be updated every 3~4 years, while the actual wear of the fixtures is only about 10~20%. To meet the application of new machining technologies such as CNC machine tools, machining centers, group technology, and Flexible Manufacturing Systems (FMS), machine tool fixtures have the following characteristics: 1) Can quickly and conveniently equip new products for production, shortening the production preparation cycle and reducing production costs; 2) Can clamp a group of workpieces with similar characteristics; 3) Suitable for high-precision machine tool fixtures for precision machining; 4) Suitable for new types of machine tool fixtures for various modern manufacturing technologies; 5) Adopt efficient clamping devices powered by hydraulic stations, etc., to further reduce labor intensity and improve labor productivity; 6) Improve the standardization level of machine tool fixtures. This is mainly reflected in four aspects: standardization, precision, efficiency, and flexibility.

ALBROMET workpiece fixture classification

1) Base components: Such as square, rectangular, and circular base plates, used as fixture tooling tables. The five working surfaces of the table have grid-marked holes. The flatness, parallelism, and perpendicularity tolerances of these five surfaces, as well as the positional accuracy of the holes, are very high, ensuring sufficient accuracy for positioning on the table and combination with other modules. The dimensions of the base table can be chosen arbitrarily, and special sizes can be customized. If high precision is required after combining tables, guide rails can be used to connect them. 2) Support components: Including U type square boxes, L type square boxes, support angle irons, angle connecting blocks, angle gauges, frame support seats, etc.; used for height positioning or platform expansion and positioning or clamping of other accessories. These are components such as shims, spacer plates, support plates, support blocks, and extension plates that position support components on the platform to ensure workpieces meet certain height requirements during machining, primarily used for support at different heights. 3) Positioning components: Including positioning squares, positioning straight edges, plane squares, V type positioning components, eccentric circle stops, used for accurately adjusting positioning positions or heights. These are components that precisely position workpieces to ensure they meet certain dimensional accuracy requirements during machining; used to determine the relative positions between components and between components and workpieces. 4) Adjustment components: Including height adjusters and adjustment shims; Purpose: Components used to adjust positional differences and gaps between components and workpieces. 5) Clamping components: Including: 90° spiral clamps, horizontal spiral clamps, 45° spiral clamps, vertical quick-action clamps, horizontal push-type quick-action clamps; Purpose: Components used to clamp workpieces onto the platform or base components to prevent displacement during machining. 6) Locking components: Including: quick-locking pins, countersunk quick-locking pins, countersunk locking pins, handle quick-locking pins, locating pins, connection lock magnetic pins, hex socket locking pins, hex head locking pins, magnetic pins; Purpose: Components used for positioning and locking between components. 7) Assembly components: Including: 90 degree clamping swing sleeves, 45 degree clamping swing sleeves, parallel clamping swing sleeves, vertical clamping swing sleeves, standard support legs, swivel castor support legs with brakes, fixed support legs, frame structure support seats, hydraulic lift support seats, support rails; Purpose: Components used for connection or support between components and other parts. 8) Other components: Including: retaining rings, grounding devices, spiral clamps, pipe clamps, lifting rings, cross-slot pressure pads, two-point clamping bridges, three-point clamping bridges, multi-purpose support templates, platform guard plates, tool trolleys; Purpose: Auxiliary components for assembling tooling components. 9) Assembly tools: Including hex keys, oil stones, magnetic pliers, and other assembly tools.

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