German ortlieb workholding fixtures ortlieb model ortlieb price

ortlieb workholding fixture is a machine tool accessory product manufactured based on the electromagnetic principle. It generates magnetic force by energizing internal coils, tightly holding workpieces in contact with the surface of a magnetically permeable panel. Demagnetization and workpiece removal are achieved by de-energizing the coils to eliminate the magnetic force. Main applications include workpiece fixation during the machining of ferrous workpieces on grinding machines, electromagnetic knife grinders, gantry milling machines, and gantry planers. Rectangular electromagnetic chucks have lifting screw holes on both sides; insert T-head screws for lifting during installation, and secure to the workbench using T-head blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure parallelism between the upper and bottom surfaces. When holding workpieces, sufficient positioning suction force is obtained by bridging two adjacent magnetic poles, allowing grinding operations. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons.

ortlieb workholding fixture structure

The cross-sectional shape and distribution of the pole cores vary depending on the workpiece. Common structural types of electromagnetic chucks include rectangular and circular shapes. Rectangular magnetic poles are arranged either longitudinally or transversely. Longitudinal arrangement of rectangular magnetic poles is suitable for fixing larger workpieces; transverse arrangement is suitable for fixing smaller workpieces. Circular chucks are suitable for fixing ring-shaped workpieces or workpieces with complex geometries. The main characteristics of standard electromagnetic chucks are: magnetic flux lines are evenly distributed across the chuck surface, magnetic suction force cannot be concentrated, and the magnetic force per unit area is relatively low. The direction of the magnetic force is perpendicular to the chuck surface and difficult to change, producing only one type of magnetic force for a given contact area. The point of application of the magnetic force is limited to the contact surface between the workpiece and the chuck and cannot be arbitrarily changed. Therefore, disadvantages during machining include low positioning accuracy, insufficient clamping force, narrow scope of application, and low production efficiency.

ortlieb workholding fixture features

Workpiece varieties for small-batch, multi-variety production account for approximately 85% of the total number of workpiece types. Modern production requires enterprises to frequently update product varieties to meet market demands and competition. However, most enterprises remain accustomed to extensively using traditional dedicated fixtures. In factories with medium production capacity, there are typically thousands to nearly ten thousand sets of dedicated fixtures. On the other hand, in enterprises with multi-variety production, approximately 50~80% of dedicated fixtures must be updated every 3~4 years, while the actual wear of the fixtures is only about 10~20%. To accommodate the application of new machining technologies such as CNC machine tools, machining centers, group technology, and Flexible Manufacturing Systems (FMS), machine tool fixtures exhibit the following characteristics: 1) Enable rapid and convenient setup for new product production, shortening production preparation cycles and reducing production costs; 2) Capable of clamping a group of workpieces with similar characteristics; 3) Suitable for high-precision machine tool fixtures used in precision machining; 4) Suitable for new types of machine tool fixtures applicable to various modern manufacturing technologies; 5) Utilize efficient clamping devices powered by sources such as hydraulic stations to further reduce labor intensity and improve labor productivity; 6) Improve the standardization level of machine tool fixtures. This is mainly reflected in four aspects: standardization, precision, efficiency, and flexibility.

ortlieb workholding fixture usage

With the continuous development of China's industry, the use of electromagnetic chucks in industrial production is becoming increasingly widespread. The most important aspect of an electromagnetic chuck is its parameters, among which the lifting capacity and working class are the primary performance parameters. The so-called lifting capacity of an electromagnetic chuck refers to the maximum weight allowed to be lifted under specified working conditions, also known as the rated lifting capacity. Generally, the lifting capacity of cranes equipped with electromagnetic chucks should include the weight of the electromagnetic chuck itself. Rectangular electromagnetic chucks have lifting screw holes on both sides; insert T-head screws for lifting during installation, and secure to the workbench using T-head blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure parallelism between the upper and bottom surfaces. When holding workpieces, sufficient positioning suction force is obtained by bridging two adjacent magnetic poles, allowing grinding operations. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons. Before use, wipe the surface of the electromagnetic chuck clean to avoid scratches. Avoid severe impacts to prevent affecting precision. After use, clean thoroughly and apply anti-rust oil to prevent corrosion. When using an electromagnetic chuck independently, ensure it is grounded to prevent electric shock hazards.

Weidou Intelligent Technology specializes in selling German ortlieb tooling fixtures, ortlieb machine tool fixtures, ortlieb magnetic fixtures, ortlieb pneumatic fixtures, ortlieb end effectors, ortlieb grippers, ortlieb grippers, ortlieb clamps, ortlieb electromagnetic fixtures, ortlieb vacuum suction cups, ortlieb vacuum fixtures, ortlieb electric fixtures, ortlieb hydraulic fixtures, ortlieb electromagnetic chucks, ortlieb magnetic chucks, ortlieb original imports from Germany. We welcome inquiries and orders from customers.