German niebuhr workpiece fixtures niebuhr model niebuhr price

niebuhr workpiece fixtures use hydraulic components to replace mechanical parts, achieving automatic positioning, support, and clamping of the workpiece through hydraulic control. They offer advantages such as high clamping force, reliable clamping, stable operation, and ease of use, and are currently widely used in scenarios such as CNC machine tools, machining centers, and automated production lines. By assembling selected hydraulic components with designed mechanical parts, the required fixture can be obtained. Hydraulic fixtures ensure accurate positioning and secure clamping of the workpiece at specified positions, and can reduce vibration and deformation during machining through floating supports. They can also utilize automatic control to press down and lift pressure plates, clearing the clamping position during machining. Hydraulic fixtures can withstand large cutting forces during rough machining, ensure accurate positioning during precision machining, and perform support, clamping, and quick release tasks that manual fixtures cannot accomplish.

niebuhr workpiece fixture structure

1) Positioning elements: These contact the positioning reference of the workpiece to determine its correct position in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the tool and machine tool movements during machining. 2) Clamping device: Used to clamp the workpiece, keeping it in the established position within the fixture during cutting. As shown in Figure 6-1, nut 5 and open washer. 3) Tool-setting and guiding elements or devices: These elements ensure the correct position between the workpiece and the tool. Elements used to determine the correct position of the tool before machining are called tool-setting elements, such as tool-setting blocks. Elements used to determine the tool position and guide the tool during machining are called guiding elements. 4) Connecting elements: Elements that connect the fixture to the machine tool, ensuring the mutual positional relationship between the machine tool and the fixture. 5) Fixture body: The base component used to connect or fix various elements and devices on the fixture into a single unit. It connects and aligns with relevant parts of the machine tool, giving the fixture a definite position relative to the machine tool. 6) Other elements and devices: Some fixtures require indexing mechanisms based on the machining requirements of the workpiece, and milling machine fixtures also require positioning keys, etc. Not all of these components are indispensable for every type of machine tool fixture, but any fixture must have positioning elements and a clamping device, as they are key to ensuring the machining accuracy of the workpiece, with the aim of positioning the workpiece accurately and clamping it securely.

niebuhr workpiece fixture classification

1) General-purpose fixtures: General-purpose fixtures refer to standardized fixtures that can be used to process different workpieces within a certain range. For example, three-jaw chucks and four-jaw independent chucks on lathes, and vise jaws, dividing heads, and rotary tables on milling machines. Such fixtures are generally produced by specialized factories and are often provided to users as machine tool accessories. Their characteristics include wide adaptability and low production efficiency, making them mainly suitable for single-piece and small-batch production. 2) Special-purpose fixtures: Special-purpose fixtures refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include compact structure, rapid, convenient, and labor-saving operation, which can ensure higher machining accuracy and production efficiency. However, the design and manufacturing cycle is longer, and manufacturing costs are higher. When the product changes, the fixture will be scrapped as it can no longer be used. They are only suitable for production with fixed products and large batches. 3) General-purpose adjustable fixtures and group fixtures: Their characteristic is that some components of the fixture can be replaced and some devices can be adjusted to accommodate the machining of different parts. Fixtures used for group machining of similar parts are called group fixtures. Compared with group fixtures, general-purpose adjustable fixtures have less clearly defined machining objects and a wider scope of application. 4) Modular fixtures: Modular fixtures refer to fixtures assembled from a set of pre-manufactured standard elements and components according to the machining requirements of the part. Manufactured by professional manufacturers, their characteristics include flexibility, strong versatility, short manufacturing cycles, and reusable components, making them particularly suitable for trial production of new products and single-piece small-batch production. 5) Pallet fixtures: Pallet fixtures are a type of fixture used on automated lines. This type of fixture not only serves to clamp the workpiece but also becomes integrated with the workpiece, moving from one station to the next along the automated line for processing different operations.

niebuhr workpiece fixture selection

When selecting pneumatic grippers and jaw designs, these are the main factors to consider: 1) Part shape, orientation, and dimensional differences: If the object has two opposing flat surfaces, a double-jaw parallel gripper can be used, which resolves dimensional deviation issues. For cylindrical objects, double-jaw grippers can also be used for clamping. Note that retaining or encompassing clamping requires less force. 2) Part weight: The clamping force must be sufficient to hold the object in place while performing the required operations. The type of jaw design must be considered when calculating the required clamping force. Please note that safety factors should be considered when selecting the required force, and air pressure is also a factor to note. 3) Accessibility: This relates both to the operation being performed and to the spatial size of the gripper jaws. If external operations are to be performed on the object, internal clamping is required. Scissor-type grippers are usually cheaper but require more space for jaw movement. 4) Environment: Grippers used in harsh environments or cleanrooms require corresponding designs. 5) Object retention: When air pressure is no longer supplied, the gripper will release its hold on the object, causing it to drop. For such applications, spring-assisted grippers can be used.

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