German kostyrka workpiece fixtures, kostyrka models, kostyrka prices

kostyrka workpiece fixtures use hydraulic components to replace mechanical parts, achieving automatic positioning, support, and clamping of the workpiece through hydraulic control. They offer advantages such as high clamping force, reliable clamping, stable operation, and ease of use, and are currently widely used in scenarios such as CNC machine tools, machining centers, and automated production lines. By assembling selected hydraulic components with designed mechanical parts, the required fixture can be obtained. Hydraulic fixtures ensure accurate positioning and secure clamping of the workpiece at specified positions, and can reduce vibration and deformation during machining through floating supports. They can also use automatic control to press down and lift the pressure plate to clear the clamping position during machining. Hydraulic fixtures can withstand large cutting forces during rough machining, ensure accurate positioning during precision machining, and perform support, clamping, and quick release tasks that manual fixtures cannot complete.

kostyrka workpiece fixture requirements

Whether gripper-type or suction-type, the robot's end effector must have the repeatability required for the task. The structure of the robot end effector should be as simple and compact as possible, with light weight, to reduce the load on the arm. Dedicated robot end effectors have a simpler structure than general-purpose ones, but offer high work efficiency and can perform various tasks. In contrast, "universal" end effectors may have disadvantages such as complex structures and high costs. Therefore, it is recommended to design and use serialized, standardized, dedicated robot end effectors that can be quickly replaced. If an object has two opposing flat surfaces, a double-jaw parallel gripper can be used to address dimensional deviation issues. For cylindrical objects, double-jaw grippers can also be used for clamping. Note that retaining or encompassing gripping requires less force.

kostyrka workpiece fixture operation

1) Assemble the two engine bushings into the sequence 1 strut according to the "strut welding assembly" diagram, and place them on the fixture body. Position the sequence 1 strut using stop pins and plates, and clamp the sequence 1 strut with a spiral clamp; simultaneously, position the two sequence 4 engine bushings with pins and clamp them with quick-release spiral clamping devices; 2) After tack welding, loosen the quick-release spiral clamping devices, remove the pins, and take out for welding; 3) Place the welded part back on the fixture body, position it with stop pins and plates, and clamp it with a spiral clamp; then place the assembly of nut M6 and horn support on top of the welded part, position it using the conical head pin on the spiral clamping mechanism and the groove on the pressure plate of the spiral clamping mechanism, and clamp it with the spiral clamping mechanism; 4) Perform three-sided welding on the assembly of nut M6 and horn support with the strut, then loosen all spiral clamps. The pressure plate of the spiral clamping mechanism clamping the nut M6 and horn support assembly is lifted by a spring, causing the positioning conical head pin to disengage from the welded part. Then push the pressure plate so that one end disengages from the spiral clamping mechanism stud, rotate the pressure plate to the side of the welded part, and then remove the welded part.

kostyrka workpiece fixture selection

When selecting pneumatic grippers and jaw designs, these are the main factors to consider: 1) Part shape, orientation, and dimensional differences: If an object has two opposing flat surfaces, a double-jaw parallel gripper can be used to address dimensional deviation issues. For cylindrical objects, double-jaw grippers can also be used for clamping. Note that retaining or encompassing gripping requires less force. 2) Part weight: The clamping force must be sufficient to hold the object securely while performing the required operations. The type of jaw design must be considered when calculating the required clamping force. Please note that safety factors should be considered when selecting the required force, and air pressure is also a factor to note. 3) Accessibility: This relates both to the task being performed and to the spatial size of the gripper jaws. If work is to be performed on the exterior of the object, internal clamping is required. Scissor-style grippers are usually less expensive but require more space for jaw movement. 4) Environment: Grippers used in harsh environments or cleanrooms require corresponding designs. 5) Object retention: When air pressure is no longer supplied, the gripper will release its hold on the object, causing it to drop. For such applications, spring-assisted grippers can be used.

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