German Kipp workholding fixtures Kipp model Kipp price

Kipp workholding fixture is an electromagnetic chuck that secures the workpiece by the suction force generated by the chuck body when the electromagnetic coil is energized. The electromagnetic chuck consists of several parts, including a core, coil, faceplate, and bracket. The electromagnet, composed of the coil and core, is the main part of the electromagnetic chuck. Electromagnetic chucks vary due to differences in design methods or materials used, and they are continuously developing and improving. Electromagnetic chucks were initially used on grinding machines to replace clamping plates and bolts for securing workpieces to be ground. Such electromagnetic chucks are relatively simple and can only secure flat workpieces. This is the traditional electromagnetic chuck, which has significant limitations in its application. With industrial development, the demand for electromagnetic tools from enterprises has grown, and the requirements have become higher, prompting a series of improvements to electromagnetic chucks to meet production needs.

Kipp workholding fixture requirements

Whether clamping or suction-type, the robot end-effector must also have the repeatability required for the operation. The structure of the robot end-effector should be as simple and compact as possible, with light weight, to reduce the load on the arm. Dedicated rather than general-purpose robot end-effectors have a simpler structure, high work efficiency, and can perform various operations. In contrast, "universal" end-effectors may have disadvantages such as complex structure and high cost. Therefore, it is recommended to design and use serialized, standardized, dedicated robot end-effectors that can be quickly replaced. If the object has two opposing flat surfaces, a double-jaw parallel gripper can be used to address dimensional deviation issues. For cylindrical objects, a double-jaw gripper can also be used for clamping. Note that containment or enveloping clamping requires less force.

Kipp workholding fixture principles and features

The structure of a flat vacuum suction cup consists of the suction cup and the suction cup clamp. First, connect the flat vacuum suction cup to vacuum equipment, such as a vacuum generator, via a pipe joint. Then, bring it into contact with the object to be lifted, such as glass or paper. Start the vacuum equipment to evacuate air, creating negative pressure inside the suction cup, which securely holds the object, allowing transport to begin. When the object reaches its destination, gently introduce air into the vacuum suction cup. This changes the internal pressure from negative to zero or slightly positive, causing the suction cup to release the object, thus completing the lifting and transporting task. 1) High wear. Since it is generally made of rubber and directly contacts objects, it suffers severe wear and deteriorates quickly. It is a pneumatic wearable part. For this reason, it stands out significantly among many pneumatic components. 2) Easy to use. Regardless of the material of the object being sucked, it can be used as long as a seal is formed without air leakage. Electromagnetic chucks cannot do this; they can only be used on steel materials and cannot lift plates or objects made of other materials. 3) No pollution. Vacuum suction cups are particularly environmentally friendly, do not pollute the environment, and produce no light, heat, or electromagnetic effects. 4) Does not damage the workpiece. Because vacuum suction cups are made of rubber, picking up or placing down workpieces causes no damage. Hook-type and steel cable-type lifting devices cannot achieve this. In some industries, where surface requirements for workpieces are particularly strict, only vacuum suction cups can be used.

Kipp workholding fixture usage

With the continuous development of China's industry, the use of electromagnetic chucks in industrial production is becoming increasingly widespread. The most important aspect of an electromagnetic chuck is its parameters, with lifting capacity and working class being the primary performance parameters. The so-called lifting capacity of an electromagnetic chuck refers to the maximum weight allowed to be lifted under specified working conditions, also known as the rated lifting capacity. Generally, the lifting capacity of a crane equipped with an electromagnetic chuck should include the weight of the electromagnetic chuck itself. Rectangular electromagnetic chucks have lifting screw holes on both sides. During installation, insert T-shaped screws for lifting, and secure them to the workbench using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper plane of the chuck once to ensure parallelism between the upper and bottom surfaces. When adsorbing workpieces, sufficient positioning suction force is obtained by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be controlled via machine tool buttons. Clean the surface of the electromagnetic chuck before use to avoid scratches. Avoid severe impacts to prevent affecting precision. After use, clean thoroughly and apply anti-rust oil to prevent corrosion. When using an electromagnetic chuck independently, a ground wire must be connected to prevent electric shock from leakage.

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