German ingersoll workpiece fixtures ingersoll model ingersoll price

ingersoll workpiece fixtures use hydraulic components to replace mechanical parts, achieving automatic positioning, support, and clamping of workpieces through hydraulic control. They offer advantages such as high clamping force, reliable clamping, stable operation, and ease of use, and are currently widely used in scenarios such as CNC machine tools, machining centers, and automated production lines. By assembling the selected hydraulic components with the designed mechanical parts, the required fixture can be obtained. Hydraulic fixtures ensure accurate positioning and secure clamping of the workpiece at specified positions, and can reduce vibration and deformation during machining through floating supports. They can also utilize automatic control to press down and lift the pressure plates to clear the clamping position during machining. Hydraulic fixtures can withstand large cutting forces during rough machining, ensure accurate positioning during precision machining, and perform support, clamping, and quick release tasks that manual fixtures cannot accomplish.

ingersoll workpiece fixture operating principle

The most widely used grippers are pneumatic grippers; they are essentially cylinders powered by compressed air. When air is supplied, the gripper jaws approach the object and firmly grasp it to perform other operations, and when the air direction is reversed, the gripper releases the object. Typical applications include changing the orientation of an object or moving the object in pick-and-place operations. When the gripper holds a workpiece, there should be certain force constraints and form constraints to ensure that the clamped workpiece is fully released during movement, dwelling, and loading. In addition, it should ensure that the geometric deviation of the workpiece holding posture remains within the specified tolerance zone.

ingersoll workpiece fixture features

1) Suction cup holding force: Electrically controlled powerful suction cups have extremely strong holding force, up to 16kg/cm², with uniform and adjustable magnetic field distribution, suitable for various heavy-duty machining, rough machining, and precision machining; ordinary powerful suction cups have weaker and uneven holding force, unable to meet the requirements of heavy-duty machining operations. 2) Machining accuracy: The holding force of electrically controlled powerful suction cups does not require a continuous power supply to maintain, generating no heat during continuous operation, avoiding thermal deformation of the workpiece. Meanwhile, the strong and uniform surface suction ensures the highest machining accuracy even if the workpiece extends beyond the table surface; whereas ordinary electromagnetic suction cups require a continuous current supply, generating heat after a period of operation, which not only causes thermal deformation of the workpiece but also reduces the magnetic force of the suction cup, failing to guarantee machining accuracy. 3) Performance: Electrically controlled powerful suction cups can be used continuously, even if operated continuously for more than 20 hours per day, without any failures or need for maintenance; ordinary permanent magnet suction cups experience a decline in holding force after about half a year of use, while electromagnetic suction cups can only operate for a few hours each day, and the equipment is prone to failures, requiring frequent replacement and repair of internal components. 4) Operational efficiency: Using ordinary powerful suction cups requires significant time for workpiece adjustment, accounting for 40%-50% of the entire machining process, and clamping positioning is prone to obvious errors, resulting in a high scrap rate and very low efficiency; electrically controlled powerful suction cups feature automatic auxiliary positioning, completing workpiece clamping or release with a simple button press in 0.3 seconds, greatly improving production efficiency.

ingersoll workpiece fixture selection and usage

With the continuous development of China's industry, electromagnetic chucks are being used more and more widely in industrial production. The most important aspect of an electromagnetic chuck is its parameters; among the performance parameters of an electromagnetic chuck, the lifting capacity and its working class are the most critical. The so-called lifting capacity of an electromagnetic chuck refers to the maximum weight of objects allowed to be lifted under specified working conditions, or in other words, the rated lifting capacity. Generally, the lifting capacity of a crane equipped with an electromagnetic chuck should also include the weight of the electromagnetic chuck. There are lifting screw holes on both sides of a rectangular electromagnetic chuck; during installation, T-shaped screws can be screwed in for lifting, and it is fixed to the worktable using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then precision grind the upper surface of the chuck once to ensure the parallelism between the upper surface and the bottom surface. When adsorbing a workpiece, sufficient positioning suction force can be obtained as long as two adjacent magnetic poles are bridged, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be achieved via the machine tool buttons.

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