German IIM AG workpiece fixtures, IIM AG models, IIM AG prices

IIM AG workpiece fixtures are devices used on machine tools to clamp workpieces and guide tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped due to inability to reuse. It is only suitable for production with fixed products and large batches. It contacts the positioning reference of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the tool and the machine tool's machining motion during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

IIM AG Workpiece Fixture Introduction

Vacuum suction cups are one of the actuators for vacuum equipment. The suction cup material is made of nitrile rubber, which has high tensile strength, and is therefore widely used in various vacuum holding equipment, such as in construction, paper industry, printing, glass, and other industries, to perform tasks of holding and transporting thin and light items like glass and paper. Vacuum suction cups are also known as vacuum lifters and vacuum nozzles. Generally speaking, using vacuum suction cups to grab products is the most economical method. There is a wide variety of vacuum suction cups; rubber suction cups can operate at high temperatures, silicone rubber suction cups are very suitable for grabbing products with rough surfaces, and polyurethane suction cups are very durable. In addition, in actual production, if oil resistance is required for the suction cup, materials such as polyurethane, nitrile rubber, or vinyl-containing polymers can be considered for manufacturing the suction cup. Usually, to avoid scratching the surface of the product, it is best to choose suction cups with bellows made of nitrile rubber or silicone rubber.

IIM AG Workpiece Fixture Features

Workpiece varieties for small-batch, multi-variety production already account for approximately 85% of the total number of workpiece types. Modern production requires enterprises to frequently update and replace product varieties to adapt to market demands and competition. However, general enterprises are still accustomed to extensively using traditional dedicated fixtures. In factories with medium production capacity, there are usually thousands or even nearly ten thousand sets of dedicated fixtures. On the other hand, in enterprises with multi-variety production, about 50~80% of dedicated fixtures need to be updated every 3~4 years, while the actual wear of the fixtures is only about 10~20%. To meet the application of new machining technologies such as CNC machine tools, machining centers, group technology, and Flexible Manufacturing Systems (FMS), machine tool fixtures have the following characteristics: 1) Can quickly and conveniently equip new products for production, shortening the production preparation cycle and reducing production costs; 2) Can clamp a group of workpieces with similar characteristics; 3) Can be applied to high-precision machine tool fixtures for precision machining; 4) Can be applied to new types of machine tool fixtures for various modern manufacturing technologies; 5) Adopt efficient clamping devices powered by hydraulic stations, etc., to further reduce labor intensity and improve labor productivity; 6) Improve the standardization level of machine tool fixtures. This is mainly manifested in four aspects: standardization, precision, efficiency, and flexibility.

IIM AG Workpiece Fixture Maintenance

1) Check before use whether the limit dimensions are still in the correct position. 2) If the stop pin wear exceeds tolerance, it can be ground and repaired; if the baffle, pin, or positioning taper pin wear exceeds tolerance, it can be reassembled, shifting the worn areas to continue use. 3) Apply anti-rust oil after use. Regular long-term lubrication can maintain the life of synchronous fixtures; incorrect lubrication will lead to reduced clamping force, poor accuracy, wear, and jamming, so correct lubrication is essential. After machining, be sure to clean the body and slide ways of the synchronous fixture with an air gun or similar tool. When cleaning, remove the dust cover fixing screws and take off the dust cover, while opening the main jaws to the widest position, allowing easy cleaning of chips accumulated inside the fixture. To avoid reduced clamping force due to rust, use rust-preventive cutting oil. Remove the synchronous fixture for a thorough cleaning every six months (at least once every two months when machining cast iron or copper parts). Check parts for damage or wear, and replace with new ones immediately if severe. Lubricate thoroughly before assembly.

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