German Icotek workpiece fixtures Icotek model Icotek price

Icotek workpiece fixtures refer to devices used in the manufacturing process to secure the workpiece in the correct position for machining or inspection, also known as jigs. In a broad sense, any device used to quickly, conveniently, and safely install workpieces during any stage of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece within the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool to the workpiece or guide the tool direction), indexing devices (enabling the workpiece to undergo machining at several stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and the fixture body (fixture base). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, among which machine tool fixtures are the most common and are often simply referred to as fixtures. When machining workpieces on machine tools, to ensure that the surface of the workpiece meets the technical requirements specified in the drawings, such as dimensions, geometric shape, and mutual positional accuracy with other surfaces, the workpiece must be properly located (positioning) and securely clamped (clamping) before machining.

Icotek workpiece fixture structure

The cross-sectional shape and distribution of the pole cores vary depending on the workpiece. Common structures of electromagnetic chucks include rectangular and circular types. Rectangular magnetic poles are arranged either longitudinally or transversely. Longitudinal arrangement of rectangular magnetic poles is suitable for securing larger workpieces; transverse arrangement is suitable for securing smaller workpieces. Circular chucks are suitable for securing ring-shaped workpieces or workpieces with complex shapes. The main characteristics of standard electromagnetic chucks are: magnetic flux lines are evenly distributed across the chuck surface, magnetic attraction cannot be concentrated, and the magnetic force per unit area is relatively small; the direction of the magnetic force is perpendicular to the chuck surface and difficult to change, producing only one type of magnetic force for workpieces with the same contact area; the point of application of the magnetic force is limited to the contact surface between the workpiece and the chuck and cannot be arbitrarily changed. Therefore, disadvantages during machining include low positioning accuracy, insufficient clamping force, narrow scope of application, and low production efficiency.

Icotek workpiece fixture classification

1) Universal fixtures: Universal fixtures are standardized fixtures that can be used to machine different workpieces within a certain range. Examples include three-jaw chucks and four-jaw independent chucks on lathes, and vise jaws, dividing heads, and rotary tables on milling machines. These fixtures are generally produced by specialized factories and are often supplied to users as machine tool accessories. Their characteristics include wide adaptability and low production efficiency, making them mainly suitable for single-piece and small-batch production. 2) Dedicated fixtures: Dedicated fixtures are designed specifically for a particular operation on a specific workpiece. Their characteristics include compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped. They are only suitable for production with fixed products and large batches. 3) Universal adjustable fixtures and group fixtures: Their characteristic is that some components of the fixture can be replaced and some devices adjusted to accommodate the machining of different parts. Fixtures used for group machining of similar parts are called group fixtures. Compared to group fixtures, universal adjustable fixtures have less clearly defined machining objects and a wider scope of application. 4) Modular fixtures: Modular fixtures are assembled from a set of pre-manufactured standard components and parts according to the machining requirements of the part. Manufactured by professional manufacturers, their characteristics include flexibility, strong versatility, short manufacturing cycle, and reusability of components, making them particularly suitable for new product prototyping and single-piece small-batch production. 5) Pallet fixtures: Pallet fixtures are used in automated lines. These fixtures not only serve to clamp the workpiece but also move as an integrated unit with the workpiece along the automated line from one station to the next for different machining operations.

Icotek workpiece fixture maintenance

When using vacuum suction cups (without grippers), note that the manipulator's movement speed should not be too high; otherwise, shear forces will be generated on the suction cup, causing the product to drop easily during rapid twisting. In some cases, a gripper can be used to ensure safe transport of the product. Considering the possibility of the product sticking to the mold, an air gripper is usually installed to solve this problem. When the product's surface area is too small or the product is too heavy for vacuum suction cups, this issue can also be resolved by using grippers. If the product has strict appearance requirements, the clamped area must not be the outer surface. To address this, a sensor circuit can be installed. Once the sensor confirms that the gripper or suction cup has securely held the product, it sends a signal to the manipulator to proceed with the next operation. In cases where the manipulator's motion capability is limited and manual twisting or prying is required to demold the product or remove it from the molding area, a special cylinder capable of independent movement, not relying on the manipulator, can be added to improve this situation.

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