German georg kesel workpiece fixtures, georg kesel models, georg kesel prices

georg kesel workpiece fixtures are devices used in the manufacturing process to secure the workpiece in the correct position for machining or inspection, also known as jigs. In a broad sense, any device used to quickly, conveniently, and safely install workpieces during any step of the process can be called a fixture. Fixtures typically consist of locating elements (to determine the correct position of the workpiece in the fixture), clamping devices, tool-setting guide elements (to determine the relative position of the tool and workpiece or guide the tool direction), indexing devices (to allow the workpiece to complete machining at several stations in a single setup, including rotary indexing devices and linear indexing devices), connecting elements, and fixture bodies (fixture bases). Examples include welding fixtures, inspection fixtures, assembly fixtures, and machine tool fixtures, among which machine tool fixtures are the most common and are often simply referred to as fixtures. When machining workpieces on machine tools, to ensure the workpiece surface meets the technical requirements specified in the drawings, such as dimensions, geometric shapes, and mutual positional accuracy with other surfaces, the workpiece must be properly located (positioned) and securely clamped (clamped) before machining.

georg kesel workpiece fixture applications

Whether it is a simple hydraulic fixture or a complex integrated production line, the design process for hydraulic fixtures is the same, proceeding in sequence with formulation of the overall scheme, selection of hydraulic cylinder types and specifications, selection of control valves, design of mechanical components, selection of pump station accessories, and system connection. Hydraulic fixtures provide powerful clamping and positioning forces for various machining processes. Yundongli cylinders are used for positioning and clamping during automated machining. Self-centering vises, self-centering clamping elements, and other products provide good positioning, swing cylinders and lever cylinders provide clamping force on the product, and support cylinders prevent deformation of the product during machining. From simple fixturing to robot-assisted machining centers, cylinders can provide clamping and support forces to improve production efficiency.

georg kesel workpiece fixture operation

1) Assemble the two engine liners onto the 1 strut according to the "strut welding assembly" drawing, and place them on the fixture body, position the 1 strut using stop pins and stop plates, and clamp the 1 strut using a screw clamp; simultaneously position the two 4 engine liners using pins, and clamp them using quick-release screw clamps; 2) After tack welding, release the quick-release screw clamps, remove the pins, and remove for welding; 3) Place the welded component back on the fixture body, position the welded component using stop pins and stop plates, and clamp the welded component using a screw clamp; Then place the assembly of the M6 nut and the horn support onto the weldment, position it using the conical head pins on the spiral clamping mechanism and the grooves opened on the pressure plates of the spiral clamping mechanism, and clamp it with the spiral clamping mechanism; 4) Perform three-sided welding on the assembly of the M6 nut and the horn support with the strut, then release all spiral clamps, the pressure plates of the spiral clamping mechanism clamping the assembly of the M6 nut and the horn support are lifted by springs, the positioning conical head pins thereon disengage from the weldment accordingly, then push out the pressure plate to disengage one end from the spiral clamping mechanism stud, rotate the pressure plate to one side of the weldment, then remove the weldment.

georg kesel workpiece fixture usage

With the continuous development of China's industry, the use of electromagnetic chucks in industrial production is becoming increasingly widespread, the most important aspect of an electromagnetic chuck is to look at its parameters, and among the performance parameters of the electromagnetic chuck, the most main ones are the lifting capacity and its working class. The so-called lifting capacity of an electromagnetic chuck refers to, the maximum weight of objects allowed to be lifted under specified working conditions, or in other words, it is called the rated lifting capacity. Generally, for cranes equipped with electromagnetic chucks, the lifting capacity should also include the weight of the electromagnetic chuck. Rectangular electromagnetic chucks have lifting screw holes on both sides, during installation, simply screw in T-shaped screws for lifting, fix them to the workbench using T-shaped blocks and screws, connect the DC power supply and ground wire on the machine tool, then precision grind the upper plane of the chuck once, to ensure the parallelism of the upper plane to the bottom surface. When holding the workpiece by suction, as long as two adjacent magnetic poles are bridged, sufficient positioning suction force can be obtained, and grinding can be performed. Via the machine tool buttons, magnetization and demagnetization of the workpiece can be achieved. The surface of the electromagnetic chuck should be wiped clean before use to avoid scratches. Severe impacts are not allowed, so as not to affect accuracy. After use, it should be wiped clean, and anti-rust oil should be applied to prevent corrosion. When using the electromagnetic chuck alone, a grounding wire should be provided to prevent electric shock from leakage.

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