German diatec workpiece fixtures diatec model diatec price

diatec workpiece fixtures are devices used on machine tools to clamp workpieces and guide cutting tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include a compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped due to inability to reuse. It is only suitable for production with fixed products and large batch sizes. It contacts the positioning datum of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the cutting tool and the machine tool's machining motion during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

diatec workpiece fixture structure

The cross-sectional shape and distribution of the pole cores vary depending on the workpiece. Common structural types of electromagnetic chucks include rectangular and circular shapes. Rectangular magnetic poles are arranged either longitudinally or transversely. Longitudinal arrangement of rectangular magnetic poles is suitable for clamping larger workpieces; transverse arrangement of rectangular magnetic poles is suitable for clamping smaller workpieces. Circular chucks are suitable for clamping ring-shaped workpieces or workpieces with complex shapes. The main characteristics of standard electromagnetic chucks are: magnetic flux lines are evenly distributed on the chuck surface, magnetic attraction cannot be concentrated, and the magnetic force per unit area is relatively small; the direction of the magnetic force is perpendicular to the chuck surface and difficult to change, producing only one type of magnetic force for workpieces with the same contact area; the point of application of the magnetic force on the workpiece is limited to the contact surface between the workpiece and the chuck and cannot be arbitrarily changed. Therefore, disadvantages during machining include low positioning accuracy, insufficient clamping force, narrow scope of application, and low production efficiency.

diatec workpiece fixture principles and features

The structure of a flat vacuum suction cup consists of the suction cup and the suction cup holder. For a flat vacuum suction cup, the vacuum suction cup is first connected via a pipe fitting to vacuum equipment such as a vacuum generator, then brought into contact with the object to be lifted, such as glass or paper. The vacuum equipment is activated to create negative pressure inside the suction cup, securely holding the object, allowing transport to begin. When the object reaches its destination, air is gently introduced into the vacuum suction cup, changing the internal pressure from negative to zero or slightly positive, causing the suction cup to release the object, thus completing the lifting and transport task. 1) High wear. Since it is generally made of rubber and directly contacts objects, it suffers severe wear and deteriorates quickly. It is a pneumatic wearable part. Precisely because of this, it stands out significantly among many pneumatic components. 2) Easy to use. Regardless of the material of the object being sucked, as long as it can be sealed without air leakage, it can be used. Electromagnetic chucks cannot do this; they can only be used on steel materials and cannot attract plates or objects made of other materials. 3) No pollution. Vacuum suction cups are particularly environmentally friendly, do not pollute the environment, and produce no light, heat, or electromagnetic effects. 4) Does not damage the workpiece. Since vacuum suction cups are made of rubber material, picking up or placing down workpieces causes no damage to the workpiece. Hook-type and cable-type lifting gear cannot achieve this. In some industries, where surface requirements for workpieces are particularly strict, only vacuum suction cups can be used.

diatec workpiece fixture selection and usage

With the continuous development of China's industry, electromagnetic chucks are increasingly widely used in industrial production. The most important aspect of an electromagnetic chuck is its parameters; among the performance parameters, the lifting capacity and its working class are the most critical. The so-called lifting capacity of an electromagnetic chuck refers to the maximum weight of the load allowed to be lifted under specified operating conditions, also known as the rated lifting capacity. Generally, for cranes equipped with electromagnetic chucks, the lifting capacity should also include the weight of the electromagnetic chuck itself. Rectangular electromagnetic chucks have lifting threaded holes on both sides. During installation, T-shaped screws can be screwed in for lifting. They are fixed to the workbench using T-shaped blocks and screws. Connect the DC power supply and ground wire from the machine tool, then perform a precision grind on the upper surface of the chuck to ensure the parallelism between the upper surface and the bottom surface. When holding workpieces, sufficient positioning holding force can be obtained by bridging two adjacent magnetic poles, allowing grinding operations to proceed. Magnetization and demagnetization of the workpiece can be controlled via the machine tool buttons.

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