German carl geisen workpiece fixtures carl geisen model carl geisen price

carl geisen workpiece fixtures are devices used on machine tools to clamp workpieces and guide cutting tools. They refer to fixtures specifically designed for a particular operation on a specific workpiece. Their characteristics include a compact structure, rapid, convenient, and labor-saving operation, ensuring high machining accuracy and production efficiency. However, the design and manufacturing cycle is long, and manufacturing costs are high. When the product changes, the fixture becomes obsolete and is scrapped because it can no longer be used. It is only suitable for production with fixed products and large batch sizes. It contacts the positioning datum of the workpiece to determine the correct position of the workpiece in the fixture, thereby ensuring the correct relative position of the workpiece with respect to the cutting tool and the machining motion of the machine tool during processing. It typically consists of positioning elements, clamping devices, tool-setting and guiding elements or devices, etc.

carl geisen workpiece fixture structure

The cross-sectional shape and distribution of the magnetic poles vary depending on the workpiece. Common structural types of electromagnetic chucks include rectangular and circular shapes. Rectangular magnetic poles are further divided into longitudinal and transverse arrangements. Longitudinal arrangement of rectangular magnetic poles is suitable for clamping larger workpieces; transverse arrangement of rectangular magnetic poles is suitable for clamping smaller workpieces. Circular chucks are suitable for clamping ring-shaped workpieces or workpieces with complex shapes. The main characteristics of standard electromagnetic chucks are: magnetic flux lines are evenly distributed on the surface of the chuck, magnetic attraction cannot be concentrated, and the magnetic force per unit area is relatively small; the direction of the magnetic force is perpendicular to the chuck surface and difficult to change, producing only one type of magnetic force on workpieces with the same contact area; the point of application of the magnetic force on the workpiece is limited to the contact surface between the workpiece and the chuck and cannot be arbitrarily changed. Therefore, disadvantages during machining include low positioning accuracy, insufficient clamping force, narrow scope of application, and low production efficiency.

carl geisen workpiece fixture principles and characteristics

The structure of a flat vacuum suction cup consists of the suction cup and the suction cup holder. A flat vacuum suction cup first connects the vacuum suction cup to vacuum equipment, such as a vacuum generator, via a pipe fitting, and then contacts the object to be lifted, such as glass or paper. Starting the vacuum equipment creates negative pressure inside the suction cup, securely holding the object to be lifted, allowing transport to begin. When the object reaches its destination, air is gently introduced into the vacuum suction cup, changing the internal pressure from negative to zero or slightly positive, causing the suction cup to release the object, thus completing the task of lifting and transporting heavy objects. 1) High wear. Since it is generally made of rubber and directly contacts objects, it suffers from severe wear and rapid degradation. It is a pneumatic wearable part. Precisely for this reason, it stands out significantly among many pneumatic components. 2) Ease of use. Regardless of the material of the object being sucked, as long as it can be sealed without air leakage, it can be used. Electromagnetic chucks cannot do this; they can only be used on steel materials and cannot attract plates or objects made of other materials. 3) No pollution. Vacuum suction cups are particularly environmentally friendly, do not pollute the environment, and produce no light, heat, or electromagnetic effects. 4) No damage to workpieces. Since vacuum suction cups are made of rubber material, picking up or placing workpieces causes no damage to the workpiece. Hook-type and cable-type lifting gear cannot achieve this. In some industries, where requirements for workpiece surfaces are particularly strict, only vacuum suction cups can be used.

carl geisen workpiece fixture classification

Mechanical gripper end-effectors used in loading and unloading industrial robots are mostly two-finger claw types. Classified by finger motion, they can be divided into translational and rotational types. Classified by mechanical clamping method, they can be divided into external clamping and internal expansion types. Classified by mechanical structural characteristics, they can be divided into electric (electromagnetic), hydraulic, and pneumatic types, as well as their combinations. 1) Pneumatic suction type: Pneumatic suction robot end-effectors use the suction force generated by negative pressure inside the suction cup to hold and move workpieces. The suction cup uses negative pressure formed in a bellows made of soft rubber or plastic to hold the workpiece. This type of robot end-effector is suitable for handling large, thin, low-rigidity metal or wooden plates, paper, glass, and curved shells. Depending on the application, the end-effector can be configured with single, double, multiple, or specially shaped suction cups. Methods for generating negative pressure include: squeeze-type suction cups, airflow negative pressure suction cups, and vacuum pump exhaust suction cups. Squeeze-type suction cups: Squeeze-exhaust suction cups expel all air from the cup by downward squeezing force, creating a negative pressure state inside to hold the workpiece. Advantages include simple structure, light weight, and low cost. However, the suction force is not large, so they are mostly used for workpieces that are not too large in size, thin, and light. Airflow negative pressure suction cups: An airflow control valve injects compressed air from an air pump through a nozzle, forming a high-speed jet that removes air from the suction cup cavity, creating negative pressure to hold the object. If compressed air is available at the job site, using this type of suction cup is convenient and low-cost. Vacuum pump exhaust suction cups: Vacuum pump exhaust suction cups connect the vacuum pump to the suction cup via an electromagnetic control valve. When the control valve evacuates air, negative pressure forms in the cup cavity to hold the object. Conversely, when the control valve connects the suction cup to the atmosphere, the suction cup loses suction and releases the workpiece. The suction force of vacuum pump suction cups mainly depends on the size of the suction area and the degree of vacuum in the q cavity (referring to the rarefaction of air inside). This type of suction cup offers reliable operation and large suction force, but requires a vacuum pump and airflow control system, resulting in higher costs. 2) Mechanical clamping type: Structure of a straight-bar dual-cylinder translational gripper. The gripper fingers are mounted on a straight bar equipped with finger mounting seats. When pressurized gas enters the rod-side chambers of the two single-acting dual cylinders, the two pistons move toward the center, clamping the workpiece; when no pressurized gas enters, springs push the two pistons outward, releasing the workpiece. To ensure synchronous movement of the two pistons, a flow divider valve is installed in the cylinder intake line. This type of end-effector is used in loading and unloading assembly workstations.

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