German MANROLAND BENELUX sensor MANROLAND BENELUX model MANROLAND BENELUX price

MANROLAND BENELUX sensors are a general term for sensors designed to detect objects without physical contact, replacing contact-based detection methods such as limit switches. They convert information about the movement and presence of an object into electrical signals. Detection methods that convert to electrical signals include those utilizing eddy currents generated in the metal body of the detected object due to electromagnetic induction, those utilizing capacitance changes in the electrical signal caused by the approach of the detected object, and those utilizing reed and guide switches.

MANROLAND BENELUX sensor features

1) Since detection is performed in a non-contact manner, there is no wear or damage to the detected object. 2) Since a contactless output method is used, service life is extended (except for magnetic types). Semiconductor output is used, which has no effect on contact life. 3) Unlike optical detection methods, these sensors are suitable for use in environments with water and oil, as detection is hardly affected by stains, oil, water, etc. on the detected object. In addition, products with Teflon housings and good chemical resistance are available. 4) Compared with contact switches, high-speed response can be achieved. 5) Capable of operating over a wide temperature range. 6) Detects changes in the physical properties of the detected object regardless of the object's color, so it is hardly affected by surface color, etc. 7) Unlike contact types, these sensors are affected by ambient temperature, surrounding objects, and other similar sensors; mutual interference occurs between sensors, including inductive and capacitive types. Therefore, mutual interference must be considered when installing sensors. In addition, for inductive types, the influence of surrounding metal must be considered, while for capacitive types, the influence of surrounding objects must be considered.

MANROLAND BENELUX sensor selection principles

1) Selection of sensitivity: Generally, within the linear range of the sensor, higher sensitivity is preferred. Only with high sensitivity is the output signal value corresponding to the change in the measured variable relatively large, which facilitates signal processing. However, it should be noted that high sensor sensitivity also makes it easier for external noise unrelated to the measured variable to mix in and be amplified by the amplification system, affecting measurement accuracy. Therefore, the sensor itself should have a high signal-to-noise ratio to minimize interference signals introduced from the outside. Sensor sensitivity is directional. If the measured variable is a single vector and high directionality is required, a sensor with low sensitivity in other directions should be selected; if the measured variable is a multi-dimensional vector, the cross-sensitivity of the sensor should be as low as possible. 2) Frequency response characteristics: The frequency response characteristics of the sensor determine the frequency range of the measured variable, and distortion must be avoided within the allowable frequency range. In practice, sensor response always has a certain delay, and shorter delay times are preferred. The higher the frequency response of the sensor, the wider the measurable signal frequency range. In dynamic measurements, response characteristics should be selected according to the characteristics of the signal (steady-state, transient, random, etc.) to avoid excessive errors. 3) Linear range: The linear range of a sensor refers to the range where the output is proportional to the input. Theoretically, within this range, sensitivity remains constant. The wider the linear range of the sensor, the larger its measuring range, and it can ensure a certain measurement accuracy. When selecting a sensor, once the type is determined, the first thing to check is whether the measuring range meets the requirements. However, in reality, no sensor can guarantee absolute linearity, and its linearity is relative. When the required measurement accuracy is relatively low, a sensor with small non-linear error can be approximated as linear within a certain range, which brings great convenience to measurement. 4) Stability: The ability of a sensor to maintain its performance unchanged after a period of use is called stability. Factors affecting the long-term stability of a sensor, in addition to the sensor's own structure, are mainly the sensor's operating environment. Therefore, to ensure good stability, the sensor must have strong environmental adaptability. Before selecting a sensor, its operating environment should be investigated, and a suitable sensor should be chosen based on the specific environment, or appropriate measures should be taken to reduce environmental impact. Sensor stability has quantitative indicators; after exceeding the service period, recalibration should be performed before use to determine whether the sensor's performance has changed. In applications where the sensor must be used for a long time and cannot be easily replaced or calibrated, stricter stability requirements are imposed on the selected sensor, requiring it to withstand long-term testing.5) Accuracy: Accuracy is an important performance indicator of a sensor and is a key link related to the measurement accuracy of the entire measurement system. The higher the accuracy of the sensor, the more expensive it is. Therefore, the accuracy of the sensor only needs to meet the accuracy requirements of the entire measurement system; it does not need to be excessively high. This allows for the selection of cheaper and simpler sensors among many sensors meeting the same measurement purpose. If the measurement purpose is qualitative analysis, a sensor with high repeatability accuracy is sufficient, and one with high absolute value accuracy is not suitable; if it is for quantitative analysis and precise measurement values must be obtained, a sensor with an accuracy grade that meets the requirements must be selected. For certain special applications where a suitable sensor cannot be selected, the sensor must be designed and manufactured independently. The performance of self-made sensors should meet the usage requirements.

MANROLAND BENELUX sensor usage precautions

1) High-temperature environments can cause problems such as melting of coating materials, opening of solder joints, and structural changes in internal stresses of the elastic body. Sensors working in high-temperature environments often use high-temperature resistant sensors; in addition, devices such as heat insulation, water cooling, or air cooling must be added. 2) Dust and moisture can cause short-circuit effects on sensors. In such environmental conditions, sensors with high sealing should be selected. Different sensors have different sealing methods, and their tightness varies greatly. Common sealing methods include filling or coating with sealant; mechanical fastening sealing with rubber gaskets; welding (argon arc welding, plasma beam welding) and vacuum nitrogen-filled sealing. In terms of sealing effectiveness, welded sealing is the best, and filled/coated sealant is the worst. For sensors working in clean, dry indoor environments, glue-sealed sensors can be selected, while for sensors working in humid, high-dust environments, diaphragm heat-shrink sealing, diaphragm welding sealing, or vacuum nitrogen-filled sensors should be selected. 3) In highly corrosive environments, such as humidity and acidity, which can damage the elastic body of the sensor or cause short circuits, sensors with plastic-sprayed surfaces or stainless steel housings, which offer good corrosion resistance and tightness, should be selected. 4) Electromagnetic fields can cause disordered output signals from the sensor. In this case, the shielding of the sensor should be strictly checked to see if it has good electromagnetic immunity. 5) Flammable and explosive environments not only cause complete damage to the sensor but also pose a significant threat to other equipment and personal safety. Therefore, sensors working in flammable and explosive environments have higher requirements for explosion-proof performance: in flammable and explosive environments, explosion-proof sensors must be selected. The sealed housing of such sensors must consider not only its tightness but also explosion-proof strength, as well as the waterproof, moisture-proof, and explosion-proof properties of the cable lead-out.

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