German FOURE sensor FOURE model FOURE price

FOURE sensors are measurement feedback devices that operate based on the optical principle of gratings. Grating scales are frequently used in the closed-loop servo systems of CNC machine tools and can be used to detect linear or angular displacement. The measurement output signal is a digital pulse, characterized by a large detection range, high detection accuracy, and fast response speed. For example, in CNC machine tools, they are often used to detect the coordinates of tools and workpieces to observe and track tool path errors, thereby compensating for tool motion errors. Depending on the manufacturing method and optical principle, grating scales are divided into transmission gratings and reflection gratings.

FOURE sensor classification

Load cells are classified into 8 types based on the conversion method, including photoelectric, hydraulic, electromagnetic force, capacitive, magnetic pole variation, vibratory, gyroscope, and resistive strain gauge types, with resistive strain gauge being the most widely used. 1) Photoelectric type: Includes grating type and code disk type. Grating sensors convert angular displacement into optoelectronic signals using Moiré fringes formed by gratings. There are two gratings: one fixed grating and one moving grating mounted on the dial shaft. The object being weighed on the load-bearing platform rotates the dial shaft through a force transmission lever system, driving the moving grating to rotate and causing the Moiré fringes to move. By using a phototube, conversion circuit, and display instrument, the number of moved Moiré fringes can be calculated to measure the angle of grating rotation, thereby determining and reading the mass of the object. Code disk sensor: The code disk (symbol plate) is a piece of transparent glass mounted on the dial shaft, featuring black and white codes arranged according to a specific encoding method. When the object on the load-bearing platform rotates the dial shaft via the force transmission lever, the code disk also rotates by a certain angle. A photocell receives the light signal passing through the code disk and converts it into an electrical signal, which is then digitally processed by the circuit, finally displaying the number representing the measured mass on the display. Photoelectric sensors were mainly used in electromechanical combination scales. 2) Hydraulic type: When subjected to the gravity P of the measured object, the pressure of the hydraulic oil increases, with the increase proportional to P. By measuring the increase in pressure, the mass of the object can be determined. Hydraulic sensors have a simple and robust structure and a large measurement range, but the accuracy generally does not exceed 1/100. 3) Capacitive type: It operates based on the proportional relationship between the oscillation frequency f of the capacitor oscillator circuit and the distance d between the plates. There are two plates, one fixed and the other movable. When the object is loaded onto the load-bearing platform, the leaf spring deflects, changing the distance between the two plates, which in turn changes the oscillation frequency of the circuit. By measuring the change in frequency, the mass of the object on the load-bearing platform can be calculated. Capacitive sensors consume little power, have low cost, and have an accuracy of 1/200 to 1/500.

FOURE sensor features

Resistors, inductors, and capacitors are the three major types of passive components in electronics. A capacitive sensor is a sensor that converts changes in the measured quantity into changes in capacitance; it is essentially a capacitor with variable parameters. Capacitive sensors have the following advantages: high impedance, low power, and requiring only very low input energy. They can achieve large changes, resulting in a high signal-to-noise ratio and system stability. Fast dynamic response, with operating frequencies reaching several megahertz; non-b contact measurement, suitable for both conductive and semiconductor objects. Simple structure, strong adaptability, capable of operating in harsh environments such as high/low temperatures and strong radiation, with wide applications. With the development of electronic technology and computer technology, the disadvantages of capacitive sensors, such as susceptibility to interference and distributed capacitance, have been continuously overcome. Additionally, capacitive grid displacement sensors and integrated capacitive sensors have been developed. Therefore, they are widely used in non-electrical quantity measurement and automatic detection, capable of measuring parameters such as pressure, displacement, speed, acceleration, A degree, thickness, liquid level, humidity, vibration, and component content. Capacitive sensors have good development prospects.

FOURE sensor installation precautions

1) Handle load cells with care, especially small-capacity sensors with aluminum alloy elastic bodies. Any impact or drop caused by vibration is likely to cause significant output errors. 2) When designing the loading device and during installation, ensure that the line of action of the loading force coincides with the force axis of the load cell to minimize the effects of inclined and eccentric loads. 3) Regarding level adjustment. If using a load cell, the installation plane of its base must be adjusted with a spirit level until horizontal. If multiple sensors are used for simultaneous measurement, their base installation surfaces should be kept on the same horizontal plane as much as possible. The main purpose of this is to ensure that the force borne by each sensor is basically consistent. 4) Determine the rated load of the sensor used based on the load cell capacity selection specified in its instructions. 5) To prevent chemical corrosion, it is advisable to coat the outer surface of the load cell with Vaseline during installation. Avoid use in locations with direct sunlight exposure and drastic environmental temperature changes. 6) Connect bypasses made of copper braided wire to both ends of the load cell loading device. 7) Do not extend the cable yourself. If extension is absolutely necessary, solder the joints and add moisture-proof sealant. 8) It is best to use baffles to cover the sensor around the load cell. This prevents debris from falling into the moving parts of the sensor, affecting its measurement accuracy. 9) The sensor cable should be kept away from high-power power lines or places with pulse waves. If avoidance is impossible, the load cell cable should be run separately through an iron pipe, and the connection distance should be shortened as much as possible. 10) Determine the rated load of the sensor used based on the load cell capacity selection specified in its instructions. Although load cells have a certain overload capacity, such situations should be avoided during installation and use. Sometimes, short-term overloading can cause permanent damage to the sensor. 11) For high-precision applications, the load cell and instrument should be used after preheating for 30 minutes.

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