German CROSSCAN sensors, CROSSCAN models, CROSSCAN prices

CROSSCAN sensor is a sensor that measures the air flow drawn into the engine. In electronically controlled gasoline injection engines, to achieve the optimal mixture concentration under various operating conditions, it is necessary to accurately measure the amount of air drawn into the engine at every instant, using this as the primary basis for the ECU to calculate (control) the fuel injection quantity. If the air flow sensor or its wiring fails, the ECU will not receive the correct intake air signal, preventing normal control of the fuel injection quantity. This will result in a mixture that is too rich or too lean, causing abnormal engine operation.

CROSSCAN sensor classification

1) Potentiometric displacement sensors convert mechanical displacement into resistance or voltage output with a linear or arbitrary functional relationship. Standard linear and rotary potentiometers can be used as linear and angular displacement sensors, respectively. However, potentiometers designed for displacement measurement require a defined relationship between displacement change and resistance change. The movable wiper of the potentiometric displacement sensor is connected to the measured object. The object's displacement causes a resistance change at the potentiometer's moving end. The magnitude of the resistance change reflects the displacement value, while an increase or decrease in resistance indicates the direction of displacement. Typically, a supply voltage is applied to the potentiometer to convert the resistance change into a voltage output. In wire-wound potentiometers, the resistance changes in steps corresponding to the turn-to-turn resistance as the wiper moves, resulting in a stepped output characteristic. If such a displacement sensor is used as a displacement feedback element in a servo system, excessive step voltages can cause system oscillation. Therefore, the resistance per turn should be minimized during potentiometer manufacturing. Another major disadvantage of potentiometric sensors is susceptibility to wear. Their advantages include simple structure, large output signal, ease of use, and low cost. 2) Magnetostrictive displacement sensors precisely detect the absolute position of a moving magnetic ring using non-contact measurement technology to determine the actual displacement of the measured product. The high precision and high reliability of these sensors have been widely demonstrated in thousands of practical applications. Since the moving magnetic ring that determines the position does not directly contact the sensitive element, the sensor can be used in extremely harsh industrial environments and is not easily affected by oil stains, solutions, dust, or other contaminants. The IP protection rating is above IP67. Furthermore, the sensor uses advanced materials and electronic processing technology, allowing it to operate in high-temperature, high-pressure, and high-vibration environments. The sensor output is an absolute displacement value; data is not lost even if power is interrupted and reconnected, and re-zeroing is not required. Because the sensitive element is non-contact, repeated measurements do not cause any wear on the sensor, significantly improving measurement reliability and service life. Magnetostrictive displacement sensors accurately measure position based on the magnetostrictive principle, generating a strain pulse signal through the intersection of two different magnetic fields. The measuring element is a waveguide, with the sensitive element inside made of special magnetostrictive material. The measurement process involves generating a current pulse in the sensor's electronics chamber, which travels through the waveguide, creating a circumferential magnetic field outside the waveguide. When this magnetic field intersects with the magnetic field generated by the moving magnetic ring sleeved on the waveguide (which changes with position), a strain mechanical wave pulse signal is generated within the waveguide due to the magnetostrictive effect. This strain mechanical wave pulse signal travels at a fixed speed of sound and is quickly detected by the electronics chamber. Since the transmission time of this strain mechanical wave pulse signal within the waveguide is proportional to the distance between the moving magnetic ring and the electronics chamber, measuring the time allows for highly precise determination of this distance. Because the output signal is a true absolute value, rather than a proportional or amplified signal, there is no signal drift or value variation, and periodic recalibration is not required. Magnetostrictive displacement sensors are high-precision, long-stroke absolute position displacement sensors manufactured based on the magnetostrictive principle. They employ a non-contact measurement method; since the moving magnetic ring used for measurement does not directly contact the sensor itself, friction and wear are avoided. This results in long service life, strong environmental adaptability, high reliability, good safety, and ease of integration into automated systems, allowing normal operation even in harsh industrial environments. Additionally, they can withstand high temperatures, high pressures, and strong vibrations, and are now widely used in the measurement and control of mechanical displacement.

CROSSCAN sensor working principle

Magnetostrictive displacement (level) sensors accurately measure position based on the magnetostrictive principle, generating a strain pulse signal through the intersection of two different magnetic fields. The measuring element is a waveguide, with the sensitive element inside made of special magnetostrictive material. The measurement process involves generating a current pulse in the sensor's electronics chamber, which travels through the waveguide, creating a circumferential magnetic field outside the waveguide. When this magnetic field intersects with the magnetic field generated by the moving magnetic ring sleeved on the waveguide (which changes with position), a strain mechanical wave pulse signal is generated within the waveguide due to the magnetostrictive effect. This strain mechanical wave pulse signal travels at a fixed speed of sound and is quickly detected by the electronics chamber. Since the transmission time of this strain mechanical wave pulse signal within the waveguide is proportional to the distance between the moving magnetic ring and the electronics chamber, measuring the time allows for highly precise determination of this distance. Because the output signal is a true absolute value, rather than a proportional or amplified signal, there is no signal drift or value variation, and periodic recalibration is not required.

CROSSCAN sensor application areas

Widely used for level measurement and control in various liquid tanks in the petroleum, chemical, water conservancy, pharmaceutical, food, and beverage industries, as well as in aerospace refueling systems, automotive refueling systems, diesel refueling systems, various hydraulic tanks, hydrological monitoring, and water treatment. Magnetostrictive displacement sensors are high-precision, long-stroke absolute position displacement sensors manufactured based on the magnetostrictive principle. They employ an internal non-contact measurement method; since the moving magnetic ring used for measurement does not directly contact the sensor itself, friction and wear are avoided. This results in long service life, strong environmental adaptability, high reliability, good safety, and ease of integration into automated systems, allowing normal operation even in harsh industrial environments (such as those prone to oil stains, dust, or other contamination) [01]. Additionally, they can withstand high temperatures, high pressures, and strong vibrations, and are now widely used in the measurement and control of mechanical displacement. Their stroke can reach 3 meters or longer, with a nominal accuracy of 0.05% F·S. For sensors with a stroke of 1 meters or more, the accuracy can reach 0.02% F, S, and repeatability can reach 0.002% F·S. Therefore, they are widely used in the petrochemical, aerospace, electric power, and water conservancy industries.

Weidou Intelligent Technology specializes in selling German CROSSCAN sensors, CROSSCAN proximity sensors, CROSSCAN distance sensors, CROSSCAN vision sensors, CROSSCAN displacement sensors, CROSSCAN torque sensors, CROSSCAN speed sensors, CROSSCAN photoelectric sensors, CROSSCAN position sensors, CROSSCAN angle sensors, CROSSCAN tactile sensors, CROSSCAN temperature sensors, CROSSCAN pressure sensors, CROSSCAN flow sensors, CROSSCAN level sensors, CROSSCAN motion sensors, and CROSSCAN process sensors. Original imports from Germany. Welcome inquiries and orders from users.