German BOLTECH sensors, BOLTECH models, BOLTECH prices

BOLTECH sensors are devices capable of detecting the approach of objects. They utilize the sensitivity of displacement sensors to nearby objects to identify proximity and output corresponding switching signals; therefore, proximity sensors are often referred to as proximity switches. They are a general term for sensors designed to replace contact-based detection methods such as switches, with the aim of non-contact detection of the target object. They can detect movement and presence information of the object and convert it into electrical signals.

BOLTECH sensor classification

1) Potentiometric displacement sensors convert mechanical displacement into resistance or voltage output that has a linear or arbitrary functional relationship with it. Standard linear potentiometers and rotary potentiometers can be used as linear displacement and angular displacement sensors, respectively. However, potentiometers designed for displacement measurement require a definite relationship between displacement change and resistance change. The movable wiper of the potentiometric displacement sensor is connected to the measured object. The displacement of the object causes a resistance change at the moving end of the potentiometer. The magnitude of the resistance change reflects the magnitude of the displacement, while an increase or decrease in resistance indicates the direction of displacement. Typically, a supply voltage is applied to the potentiometer to convert the resistance change into a voltage output. In wire-wound potentiometers, the resistance changes in steps based on the turn-to-turn resistance as the wiper moves, resulting in a stepped output characteristic. If such a displacement sensor is used as a displacement feedback element in a servo system, excessive step voltages can cause system oscillation. Therefore, the resistance per turn should be minimized during potentiometer manufacturing. Another major disadvantage of potentiometric sensors is their susceptibility to wear. Their advantages include simple structure, large output signal, ease of use, and low cost. 2) Magnetostrictive displacement sensors precisely measure the actual displacement value of the detected product by non-contact measurement and control technology to detect the absolute position of a moving magnetic ring. The high precision and high reliability of this sensor have been widely applied in thousands of practical cases. Since the moving magnetic ring determining the position and the sensitive element do not come into direct contact, the sensor can be used in extremely harsh industrial environments and is not easily affected by oil stains, solutions, dust, or other contaminants, with an IP protection rating of IP67 or higher. In addition, the sensor uses advanced materials and electronic processing technology, allowing it to operate in high-temperature, high-pressure, and high-vibration environments. The sensor output signal is an absolute displacement value; even if power is interrupted and reconnected, data is not lost, and there is no need to re-zero. Since the sensitive element is non-contact, repeated detection does not cause any wear to the sensor, significantly improving detection reliability and service life. Magnetostrictive displacement sensors accurately measure position by utilizing the magnetostrictive principle, generating a strain pulse signal through the intersection of two different magnetic fields. The measuring element is a waveguide, and the sensitive element inside the waveguide is made of special magnetostrictive material. The measurement process involves generating a current pulse in the electronics housing of the sensor, which transmits through the waveguide, creating a circular magnetic field outside the waveguide. When this magnetic field intersects with the magnetic field generated by the moving magnetic ring sleeved on the waveguide (which changes with position), a strain mechanical wave pulse signal is generated within the waveguide due to the magnetostrictive effect. This strain mechanical wave pulse signal travels at a fixed speed of sound and is quickly detected by the electronics housing. Since the transmission time of this strain mechanical wave pulse signal within the waveguide is proportional to the distance between the moving magnetic ring and the electronics housing, measuring the time allows for highly precise determination of this distance. Because the output signal is a true absolute value, rather than a proportional or amplified signal, there is no signal drift or value variation, and no periodic recalibration is required. Magnetostrictive displacement sensors are high-precision, long-stroke absolute position measurement displacement sensors manufactured based on the magnetostrictive principle. They adopt a non-contact measurement method; since the moving magnetic ring used for measurement and the sensor itself do not come into direct contact, they are not subject to friction or wear, resulting in long service life, strong environmental adaptability, high reliability, good safety, and convenience for system automation. Even in harsh industrial environments, they can operate normally. Furthermore, they can withstand high temperatures, high pressures, and strong vibrations, and are now widely used in the measurement and control of mechanical displacement.

BOLTECH sensor working principle

Magnetostrictive displacement (level) sensors accurately measure position by utilizing the magnetostrictive principle, generating a strain pulse signal through the intersection of two different magnetic fields. The measuring element is a waveguide, and the sensitive element inside the waveguide is made of special magnetostrictive material. The measurement process involves generating a current pulse in the electronics housing of the sensor, which transmits through the waveguide, creating a circular magnetic field outside the waveguide. When this magnetic field intersects with the magnetic field generated by the moving magnetic ring sleeved on the waveguide (which changes with position), a strain mechanical wave pulse signal is generated within the waveguide due to the magnetostrictive effect. This strain mechanical wave pulse signal travels at a fixed speed of sound and is quickly detected by the electronics housing. Since the transmission time of this strain mechanical wave pulse signal within the waveguide is proportional to the distance between the moving magnetic ring and the electronics housing, measuring the time allows for highly precise determination of this distance. Because the output signal is a true absolute value, rather than a proportional or amplified signal, there is no signal drift or value variation, and no periodic recalibration is required.

BOLTECH sensor application areas

Widely applicable for level measurement and control of various liquid tanks in industries such as petroleum, chemical, water conservancy, pharmaceuticals, food, and beverages, as well as aerospace refueling systems, automotive refueling systems, diesel refueling systems, various hydraulic tanks, hydrological monitoring, and water treatment. Magnetostrictive displacement sensors are high-precision, long-stroke absolute position measurement displacement sensors manufactured based on the magnetostrictive principle. They adopt an internal non-contact measurement method; since the moving magnetic ring used for measurement and the sensor itself do not come into direct contact, they are not subject to friction or wear, resulting in long service life, strong environmental adaptability, high reliability, good safety, and convenience for system automation. Even in harsh industrial environments (such as those prone to oil stains, dust, or other contamination), they can operate normally [01]. In addition, they can withstand high temperatures, high pressures, and strong vibrations, and are now widely used in the measurement and control of mechanical displacement. Their stroke can reach 3 meters or longer, with a nominal accuracy of 0.05% F·S. For sensors with a stroke of 1 meters or more, the accuracy can reach 0.02% F, S, and repeatability can reach 0.002% F·S. Therefore, they are widely used in the petrochemical, aerospace, electric power, and water conservancy industries.

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