German 3D SERVICE sensor 3D SERVICE model 3D SERVICE price

3D SERVICE sensor, also known as torque sensor, torsion sensor, torque sensor, or torque meter, is divided into two main categories: dynamic and static. Among them, dynamic torque sensors are also called torque sensors, torque-speed sensors, non-contact torque sensors, rotary torque sensors, etc. Torque sensors detect the perception of torsional moment on various rotating or non-rotating mechanical components. Torque sensors convert physical changes in torque into precise electrical signals. Torque sensors can be applied in manufacturing viscometers, electric (pneumatic, hydraulic) torque wrenches, and feature advantages such as high precision, fast frequency response, good reliability, and long service life.

3D SERVICE sensor industry applications

A torque sensor is a precision measuring instrument for measuring various torques, rotational speeds, and mechanical power. It has a wide range of applications, mainly used for: 1) Detection of output torque and power of rotating power equipment such as motors, engines, and internal combustion engines; 2) Detection of torque and power of fans, water pumps, gearboxes, and torque wrenches; 3) Detection of torque and power in railway locomotives, automobiles, tractors, aircraft, ships, and mining machinery; 4) Can be used for detection of torque and power in sewage treatment systems; 5) Can be used for manufacturing viscometers; 6) Can be used in process industries and flow industries; 7) Can be applied in laboratories, testing departments, as well as production monitoring and quality control. 1) Detection of output torque and power of rotating power equipment such as motors, engines, and internal combustion engines; 2) Detection of torque and power of fans, water pumps, gearboxes, and torque wrenches; 3) Detection of torque and power in railway locomotives, automobiles, tractors, aircraft, ships, and mining machinery; 4) Can be used for detection of torque and power in sewage treatment systems; 5) Can be used for manufacturing viscometers; 6) Can be used in process industries and flow industries; 7) Can be applied in laboratories, testing departments, as well as production monitoring and quality control;

3D SERVICE sensor classification

1) Non-contact torque sensor In a non-contact torque sensor, the input shaft and output shaft are connected by a torsion bar. The input shaft has splines, and the output shaft has keyways. When the torsion bar twists under the rotational torque of the steering wheel, the relative position between the splines on the input shaft and the keyways on the output shaft changes. The change in relative displacement between the splines and keyways equals the twist amount of the torsion bar, causing a change in magnetic flux density on the splines. This change in magnetic flux density is converted into a voltage signal through coils. Due to their non-contact operating mode, non-contact torque sensors have long service life, high reliability, are less susceptible to wear, have smaller delays, and are less affected by shaft deflection and axial offset. They are widely used in the passenger car sector. Common types of non-contact torque sensors include strain gauge, magneto-electric, fiber optic, and photoelectric sensors. Strain gauge non-contact sensors utilize wireless transmission technology. With advancements in technology and wireless transmission, the conductive slip rings and brush arms used for output signals in contact-type strain gauge sensors can now be replaced by wireless transmission modules, thereby overcoming wear between slip rings and brush arms and improving measurement accuracy. Magneto-electric torque sensors operate on the principle of magneto-electric conversion, analyzing the phase difference of electromotive force signals from two outputs to measure torque. They are mainly divided into closed magnetic circuit sensors and open magnetic circuit sensors. Fiber optic torque sensors primarily use light reflection and phase difference principles. They read light signals reflected from two corresponding positions on the shaft and calculate the phase difference to determine the torque value. However, fiber optic sensors are susceptible to environmental influences, and installation and debugging are relatively difficult. Photoelectric torque sensors use photoelectric sensing elements as core components. When torque is applied to the drive shaft, the intensity of light emitted by the source changes accordingly, causing a change in the output current of the photoelectric element. By measuring this change, the torque value can be calculated. [3] 2) Strain gauge torque sensor Strain gauge sensors use strain electrical measurement technology for torque measurement. Strain gauges are bonded to the elastic shaft to form a measurement bridge. When the elastic shaft undergoes slight deformation due to torque, the resistance of the bridge changes. This change in resistance is converted into an electrical signal change, thereby achieving torque measurement. The sensor performs the following information conversion; it consists of an elastic shaft, measurement bridge, instrumentation amplifier, and interface circuit. 3) High-performance wireless sensor High-performance wireless torque sensors combine sensors with wireless communication technology to achieve wireless data transmission. The torque electrical signal is amplified and undergoes A/D conversion by a microcontroller-controlled signal processing circuit. An encoder then encodes the collected digital data and sends it to the transmission module. After the receiving module receives the data, the decoder sends the decoded data to the microcontroller, which displays the obtained torque data value via LED. The sensor data acquisition and transmission circuit consists of the torque sensor, signal processing section, microcontroller, and wireless transmission circuit. The torque sensor transmits the strain electrical signal generated by the resistance strain gauge to the signal processing circuit. The signal processing section extracts and amplifies the analog signal from the sensor and performs analog-to-digital conversion. The microprocessor controls the operation of various components in the system and processes the digital signals. Under the control of the microprocessor, the wireless transmission circuit encodes and processes the collected information data via an encoder and transmits it using the transmission module, achieving wireless transmission. 4) Electronic sensor An electronic torque meter is a portable, high-performance shaft power measuring instrument designed for fan and pump testing and on-site energy efficiency evaluation. The electronic torque meter creatively eliminates the cumbersome, complex, and often difficult installation process associated with traditional electromechanical torque sensors in many field environments. It enables real-time measurement of fan and pump motor efficiency, monitors the operational status of fan and pump motors during use, and provides real-time, authentic, and reliable data for studying their usage conditions. This avoids the impact of improper installation of electromechanical torque sensors on test results. The electronic torque meter can completely replace the shaft power measurement function of traditional torque sensors and obtain real-time efficiency of fan and pump motors, providing a rigorous and scientific evaluation method for energy saving in fan and pump units.

3D SERVICE sensor usage precautions

1) During installation, do not operate while energized. Do not directly strike or collide with the sensor. 2) Tighten the coupling's fastening bolts securely. Install a protective cover on the outside of the coupling to prevent personal injury. 3) The signal line output must not be grounded or short-circuited to the power supply. The output current must not exceed 10mA. The shield layer of the shielded cable must be connected to the common terminal (power ground) of the +15V power supply. 4) In routine metrological verification and calibration work, torque sensors are typically calibrated using a torque standard machine. Since torque sensors have high precision, usually Class 1 and above, another important factor affecting measurement results, besides the uncertainty of the torque standard machine itself, is the connection quality between the sensor and the torque standard machine. Especially in the calibration of high-precision torque sensors, when not considering the uncertainty of the torque standard machine itself, the quality of the connection directly affects the accuracy of the measurement results. In existing torque sensor measurement methods, sensors are usually connected in series with the torque standard machine for calibration, so issues regarding the reliability of the connection quality inevitably arise during calibration. In the past, to ensure stability and firmness of the connection installation, rigid connections were typically used. This method caused many inconveniences for inspectors during assembly and disassembly. Additionally, due to machining precision of parts and the existence of fit clearances, the coaxiality between measurement shaft systems changed significantly during actual measurement, seriously affecting the accuracy of results. Although this defect can be reduced using laser alignment devices, due to various influencing factors and differences in manual installation skills, coaxiality remains a major uncertainty factor in the metrology process during actual loading of the torque sensor.

Weidou Intelligent Technology specializes in selling German 3D SERVICE sensors, 3D SERVICE proximity sensors, 3D SERVICE distance sensors, 3D SERVICE vision sensors, 3D SERVICE displacement sensors, 3D SERVICE torque sensors, 3D SERVICE speed sensors, 3D SERVICE photoelectric sensors, 3D SERVICE position sensors, 3D SERVICE angle sensors, 3D SERVICE tactile sensors, 3D SERVICE temperature sensors, 3D SERVICE pressure sensors, 3D SERVICE flow sensors, 3D SERVICE level sensors, 3D SERVICE motion sensors, 3D SERVICE process sensors. Original imports from Germany. Welcome customers to inquire and order.