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Temporiti brakes, also known as disc brakes, pneumatic brakes, air-operated disc brakes, and air-hydraulic pneumatic brakes, are a type of industrial transmission brake. They are actuators that use air pressure to stop or decelerate moving parts in machinery. The structure is simple, installation is convenient, and they are durable, resistant to pressure, drops, and impacts, with a long service life. Generally, only the brake pads need to be replaced, which is easy and convenient. They utilize magnetic effects.

Temporiti brake introduction

The electromagnet is a key component of electromagnetic brakes, significantly affecting their performance stability and reliability. When brakes are used continuously while a vehicle descends a long slope or during emergency braking at high speeds, the temperature of the working components rises sharply. When the temperature reaches a certain level, mechanical, physical, and chemical factors cause the friction coefficient of the brake friction pair to decrease, leading to a reduction in braking efficiency. This phenomenon is known as thermal fade of braking efficiency. Resistance to thermal fade is one of the important indicators for evaluating brake performance. The following analysis uses the finite element method to analyze the temperature field of the electromagnet and friction ring at various stages during downhill descent, and verifies the accuracy of the analysis model and method through experiments.

Temporiti brake working principle

The friction ring rotates together with the brake drum. The electromagnet and the drive lever are connected by a retaining ring. At the start of braking, the controller sends a braking signal, energizing the electromagnet to generate electromagnetic attraction, which adsorbs onto the friction ring. Since the electromagnet is constrained by the drive lever, it slides relative to the friction ring. The friction force acting on the electromagnet drives the connected drive lever to rotate around the fulcrum. The driven end of the lever opens the two friction shoes of the brake and presses them against the brake drum, generating braking torque. To end braking, the electromagnet is de-energized, causing the attraction and friction forces to disappear. Under the tension of the return spring, the friction shoes move away from the brake drum, releasing the brake. Electromagnetic brakes are an ideal automated actuator in modern industry, primarily serving to transmit power and control motion in mechanical transmission systems. Advantages include compact structure, simple operation, sensitive response, long life, reliable use, and ease of remote control. They are mainly matched with series motors. Widely used in machinery for metallurgy, construction, chemical industry, food processing, machine tools, stages, elevators, ships, packaging, and other applications, including fail-safe braking during power outages.

Temporiti brake precautions for use

1) Use the electromagnetic brake in a condition completely free of moisture, oil, etc. If the friction surfaces are contaminated with moisture or oil, the friction torque will be significantly reduced, and braking sensitivity will deteriorate. To avoid these situations, install a cover. 2) In dusty environments, place the entire brake in an enclosure. Electromagnetic brakes below 60KGM can use the vertical type; even higher models can use it. 3) Use the specified dimensions for the long shaft used to install the brake. Use one of the specified keys for the mounting shaft. 4) Considering factors such as thermal expansion, keep the thrust on the mounting shaft below 0.2MM. 5) During installation, adjust the attraction gap on the machinery to within ±20% of the specified value. 6) Keep the bracket light; do not subject the brake bearings to excessive load. 7) For assembly screws, use spring washers, adhesives, etc., to prevent loosening. 8) Secure the lead wires using the frame on the machine side, and ensure solid connections using terminal blocks, etc.

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