German INTORQ brake INTORQ model INTORQ price

INTORQ brakes are the actuating components in the entire braking system. The electromagnetic brake is installed on the trailer wheels. Its structure is shown in Figure 1. The entire brake mainly consists of components such as the electromagnet, lever drive mechanism, front and rear brake shoes, base plate, and friction ring. It is a mechanical part that stops or decelerates moving parts in machinery. Commonly known as a brake. Brakes mainly consist of a brake frame, braking elements, and operating devices. Some brakes are also equipped with automatic adjustment devices for braking element clearance. To reduce braking torque and structural size, brakes are usually installed on the high-speed shaft of the equipment, but for large equipment with high safety requirements (such as mine hoists, elevators, etc.), they should be installed on the low-speed shaft near the working part of the equipment.

INTORQ Brake Introduction

It is a mechanical part that stops or decelerates moving parts in machinery. Commonly known as a brake. Brakes mainly consist of a brake frame, braking elements, and operating devices. Some brakes are also equipped with automatic adjustment devices for braking element clearance. To reduce braking torque and structural size, brakes are usually installed on the high-speed shaft of the equipment, but for large equipment with high safety requirements (such as mine hoists, elevators, etc.), they should be installed on the low-speed shaft near the working part of the equipment. Some brakes have been standardized and serialized, and are manufactured by professional factories for selection. It is mainly matched with series motors. Widely used in metallurgy, construction, chemical industry, food, machine tools, stages, elevators, ships, packaging and other machinery, as well as in occasions such as braking during power failure (safety). The resistance torque that must be applied to stop or decelerate mechanical rotating parts is called braking torque. Braking torque is the basis for designing and selecting brakes, and its magnitude is determined by the type of machinery and work requirements. The performance of the friction material (braking element) used on the brake directly affects the braking process, and the main factors affecting its performance are operating temperature and temperature rise rate. Friction materials should have a high and stable coefficient of friction and good wear resistance. Friction materials are divided into metal and non-metal categories. The former commonly includes cast iron, steel, bronze, and powder metallurgy friction materials, while the latter includes leather, rubber, wood, and asbestos.

INTORQ Brake Working Principle

The friction ring rotates together with the brake drum, and the electromagnet is connected to the drive lever via a retaining ring. At the start of braking, the controller sends a braking signal, the electromagnet is energized, generating electromagnetic attraction, and adsorbs onto the friction ring. Since the electromagnet is constrained by the drive lever, it slides relative to the friction ring, and the friction force acting on the electromagnet drives the connected drive lever to rotate around the fulcrum. The driven end of the lever opens the two friction shoes of the brake and presses them against the brake drum, generating braking torque. At the end of braking, the electromagnet is de-energized, the attraction and friction force disappear, and under the pull of the return spring, the friction shoes leave the brake drum, releasing the brake. Electromagnetic brakes are an ideal automation actuator in modern industry, mainly playing roles in transmitting power and controlling motion in mechanical transmission systems. They have advantages such as compact structure, simple operation, sensitive response, long life, reliable use, and ease of realizing remote control. It is mainly matched with series motors. Widely used in metallurgy, construction, chemical industry, food, machine tools, stages, elevators, ships, packaging and other machinery, as well as in occasions such as braking during power failure (safety).

INTORQ Brake Application Range

In terms of performance, the main highlights are: high-speed response, high durability, easy assembly and maintenance, no need for wear adjustment, reliable action, and torque adjustment capability. Mainly applied in: Packaging and bundling machinery: such as packaging machines, strapping machines, bundling machinery, etc.; Metal processing machinery: such as rolling mills, wire drawing machines, punch presses, welding machines, copper wire return machines, cutting machines, pipe making machinery, winding machines, etc.; Machine tools: lathes, milling machines, automatic CNC machines, special-purpose machines, etc.; Handling machinery: cranes, feeders, conveyors, winches, hoists, etc.; Paper machinery: bag making machines, carton machines, cutters, book binding machines, cutting machines, paper making machines, etc.; Printing machinery: web presses, feed printing machines, etc.; Woodworking machinery: sawing machines, woodworking machines, plywood machinery, etc.; Office machinery: electronic copiers, computers, fax machines, banknote counters, printers, etc.; Measurement machinery: testing machines, durability test devices, measuring machines, etc.; Food processing machinery: meat cutting machines, cake making machines, bottling machines, noodle making machines, etc.; Others: gearboxes, electroplating devices, physical and chemical machinery, paper making machinery, resin processing machinery, etc.

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