German SPIDEX coupling SPIDEX model SPIDEX price

SPIDEX couplings are mechanical components used to connect two shafts (driving shaft and driven shaft) in different mechanisms, enabling them to rotate together to transmit torque. In high-speed, heavy-load power transmission systems, some couplings also provide cushioning, vibration damping, and improved dynamic performance of the shaft system. A coupling consists of two halves, each connected to the driving shaft and the driven shaft respectively. Generally, prime movers are connected to working machines via couplings.

SPIDEX coupling manufacturing process

Jaw couplings are machined using methods such as turning, milling, and broaching, followed by overall heat treatment to ensure sufficient mechanical strength. There is another type of jaw hub on the market that is cast, allowing for mass production and eliminating machining losses. Therefore, the price is much lower than that of machined parts. However, the performance of castings is not very good. It is best not to use them in important applications. Furthermore, the jaws of cast hubs are prone to tooth breakage (jaw teeth falling off) under high speed or high load conditions. 1) Compact, backlash-free, with three different hardness elastomers; 2) Absorbs vibration, compensates for radial and angular misalignment; 3) Simple structure, easy maintenance, convenient inspection; 4) Maintenance-free, oil-resistant, electrically insulating, operating temperature 20℃-60℃; 5) Jaw elastomers are available in four-lobe, six-lobe, eight-lobe, and ten-lobe configurations; 6) Fixing methods include set screw, clamping, and keyway fixation.

SPIDEX coupling features

Elastomers are generally composed of engineering plastics or rubber. The service life of a coupling is determined by the service life of the elastomer. Since elastomers are subjected to compression rather than tension, their typical service life is 10 years. Due to their cushioning and vibration-damping properties, elastomers are widely used in applications with strong vibrations. The performance limit temperature of the elastomer determines the operating temperature of the coupling, generally ranging from -35 to +80 degrees. Jaw couplings feature a simple structure, require no lubrication, are easy to maintain and inspect, are maintenance-free, and allow for continuous long-term operation. High-strength polyurethane elastic elements are wear-resistant and oil-resistant, offering high load capacity, long service life, and safe, reliable operation. They provide stable and reliable performance with excellent vibration damping, cushioning, and electrical insulation properties. They offer significant axial, radial, and angular compensation capabilities. With a simple structure, small radial dimensions, light weight, and low moment of inertia, they are suitable for medium to high-speed applications. Structural features: 1) Central elastomer connection. 2) Absorbs vibration and compensates for radial, angular, and axial misalignment. 3) Oil-resistant and electrically insulating. 4) Identical rotational characteristics in both clockwise and counter-clockwise directions. 5) Set screw fixation.

SPIDEX coupling installation method

1) Before installation, first check whether the shafts of the prime mover and the working machine are concentric, and whether there is any packaging paper or damage on the shaft surfaces. Check if there are any foreign objects in the bores of the two half-couplings of the jaw coupling, and whether the edges of the bores are damaged. If so, clean the shafts and half-couplings thoroughly, and treat any damage with a fine file. Then check whether the inner diameter and length of the bores of the two half-couplings match the diameter and shaft extension length of the prime mover and working machine. Generally, when selecting models, it is advisable for the length of the half-couplings at the prime mover and working machine ends to be 10— 30mm shorter than their respective shaft extension lengths. 2) To facilitate installation, it is best to preheat the two half-couplings in an oven or oil bath at 120--150, causing the bore size to expand for easier mounting. After installation, ensure the shaft end does not protrude beyond the face of the half-coupling; flush alignment is preferred. Check the distance between the two half-couplings: measure readings at 3--4 points along the inner sides of the flanges of the half-couplings and take the average value. The error between this value and the sum of the measured dimensions of the spacer and the two disc packs should be controlled within the range of 0—0.4mm. 3) Alignment: Use a dial indicator to check the face runout and outer diameter runout of the flanges of the two half-couplings. When the outer diameter of the flange is less than 250mm, the runout value should not exceed 0.05mm; when the outer diameter of the flange is greater than 250mm, the runout value should not exceed 0.08. 4) Installing bolts: Insert the bolts through the small holes on the outside of one flange, pass them through the large holes on the outside of the other flange, then fit the buffer sleeves and spring washers, and tighten the nuts. Tighten the nuts with a wrench. If installation is improper or removal/replacement is required, ensure the shafts and half-couplings are not damaged. After installation, rotation should be free without binding. 5) Operator notes: Before starting the equipment, check whether the nuts of the jaw coupling are loose or missing. If so, tighten the nuts promptly with a wrench.

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