German VACUVANE pump VACUVANE model VACUVANE price

VACUVANE pump is a typical positive displacement hydraulic machine, driven by a prime mover, converting input mechanical energy into pressure energy of the liquid, and then inputting it into the system in the form of pressure and flow. It is the power source of the hydraulic system. Since it can transport liquids under high pressure, it is widely used in various industries in industrial production and daily life, such as water conservancy, construction, and energy. In addition, it is also widely used in shipbuilding, oil extraction, and loaders.

VACUVANE pump structural forms

Plunger pumps are divided into two representative structural forms: axial plunger pumps and radial plunger pumps. Since radial plunger pumps are a new type of high-efficiency pump with high technical content, with the acceleration of localization, radial plunger pumps will inevitably become an important part of the application field of plunger pumps. A radial plunger pump is a plunger pump in which the reciprocating motion direction of the piston or plunger is perpendicular to the drive shaft. Working principle of radial plunger pump: Drive torque is transmitted from the drive shaft to the star-shaped hydraulic cylinder rotor via a cross coupling, and the stator is not subject to other lateral forces. The rotor is mounted on the distribution shaft. The radially arranged plungers located in the rotor press tightly against the eccentric stroke stator through hydrostatically balanced slippers. The plunger is connected to the slipper via a ball joint and locked with a snap ring. Two retaining rings hold the slippers against the stroke stator. When the pump rotates, it presses against the inner surface of the stator relying on centrifugal force and hydraulic pressure. When the rotor rotates, due to the eccentricity of the stator, the plunger performs reciprocating motion, and its stroke is 2 times the eccentricity of the stator. The eccentricity of the stator can be adjusted by two plungers located at opposite radial positions on the pump body. Oil inlet and outlet occur through flow channels on the pump body and distribution shaft, controlled by the suction port on the distribution shaft. The hydraulic pressure generated inside the pump body is absorbed by the hydrostatically balanced surface. The hydrostatic balance of the friction pair adopts an over-balance pressure compensation method, forming open-loop control. The bearings supporting the drive shaft only serve a supporting role and are not subject to other external forces. In hydraulic systems: axial plunger pumps operate by utilizing volume changes generated by the reciprocating motion of plungers parallel to the transmission shaft within plunger bores. Since the plungers and plunger bores of plunger pumps are circular parts, they can achieve very high precision fits during machining.

VACUVANE pump mechanical principles

The total stroke L of the reciprocating motion of the plunger in a plunger pump is constant and is determined by the cam lift. The fuel delivery volume per cycle depends on the delivery stroke; the delivery stroke is variable and is not controlled by the camshaft. The start of fuel delivery does not change with variations in the delivery stroke. Rotating the plunger changes the end of fuel delivery, thereby altering the fuel delivery volume. During operation of the plunger pump, under the action of the cam on the injection pump camshaft and the plunger spring, the plunger is forced to perform upward and downward reciprocating motion, thus completing the pumping task. The pumping process can be divided into the following two stages. 1) Fuel intake process: After the lobe of the cam rotates past, under the force of the spring, the plunger moves downward, creating a vacuum in the space above the plunger (called the pumping chamber). When the upper end face of the plunger opens the inlet port on the plunger sleeve, diesel fuel filling the oil passage in the upper body of the fuel pump enters the pumping chamber through the oil port. The plunger moves to the bottom dead center, and the fuel intake ends. 2) Fuel return process: The plunger moves upward to deliver fuel. When it moves up to the point where the helical groove (cut-off edge) on the plunger aligns with the return port on the sleeve, the low-pressure oil circuit in the pumping chamber communicates with the central hole and radial holes in the plunger head and the helical groove. The oil pressure drops sharply, and the delivery valve closes rapidly under the force of the spring, stopping fuel delivery. The plunger continues to move upward; after the lobe of the cam rotates past, the plunger moves downward again under the action of the spring. At this point, the next cycle begins. The plunger pump is described using a single plunger as the principle. A plunger pump has two check valves with opposite directions. When the plunger moves in one direction, negative pressure appears in the cylinder, opening one check valve and drawing liquid into the cylinder. When the plunger moves in the other direction, the liquid is compressed, the other check valve opens, and the liquid drawn into the cylinder is discharged. This operating mode, through continuous motion, forms continuous fuel delivery.

VACUVANE pump mechanical maintenance

For plunger pumps supplied with oil by a boost pump, after 3000h of use, operators need to inspect the plunger pump 1-2 times daily to check whether the operating sound of the hydraulic pump is normal. If a decrease in hydraulic cylinder speed or stalling is found, the boost pump should be disassembled for inspection to check for scratches on the impeller edges and whether the internal gear pump clearance is excessive. For self-priming plunger pumps, the oil level in the hydraulic tank must not be lower than the lower limit of the oil gauge; sufficient hydraulic oil must be maintained. The higher the cleanliness of the hydraulic oil, the longer the service life of the hydraulic pump. The most important component of a plunger pump is the bearing. If the bearing has play, the normal clearance of the three pairs of friction pairs inside the hydraulic pump cannot be guaranteed, and the thickness of the static hydraulic support oil film of each friction pair will be damaged, reducing the service life of the plunger pump bearing. According to data provided by hydraulic pump manufacturers, the average service life of bearings is 10000h, and new ones need to be replaced if this value is exceeded. For removed bearings, without professional testing instruments, bearing play cannot be detected; only visual inspection is possible. If scratches or discoloration are found on the roller surface, they must be replaced. When replacing bearings, attention should be paid to the English letters and model numbers of the original bearings. Plunger pump bearings mostly adopt large load capacity bearings. Purchase products from the original manufacturer with original specifications. If switching to another brand, consult personnel experienced with bearings to check tables for replacement, with the aim of maintaining the precision grade and load capacity of the bearing. The length of service life of a plunger pump is related to routine maintenance, the quantity and quality of hydraulic oil, and oil cleanliness. Avoiding wear on the friction pairs of the plunger pump caused by particles in the oil is also an effective way to extend the service life of the plunger pump. During maintenance, try to use original factory-produced parts when replacing components. These parts are sometimes more expensive than other counterfeit parts, but their quality and stability are better. Purchasing cheap counterfeit parts may seem to save costs in the short term, but it brings hidden dangers and may cause greater harm to the use of the plunger pump. There are two forms of valve plates: flat distribution and spherical distribution. For friction pairs with spherical distribution, if the scratches on the cylinder block distribution surface are relatively shallow, they can be repaired by grinding; if the grooves on the cylinder block distribution surface are deeper, surface engineering technology should be used first to fill the grooves, followed by grinding. Blind grinding should be avoided to prevent the copper layer from becoming too thin or exposing the steel base, leading to oil leakage. Plunger pumps can also use frequency converters to save electrical energy. Engineers from Shanghai Zhengyi pointed out that in actual production processes, plunger pumps usually regulate their working status by pressure or flow. When the actual pressure is greater than the required pressure, it is regulated by a relief valve to keep the working pressure stable, allowing the relief valve to release the excess. However, the motor always runs at full speed with repeated actions, and power consumption remains unchanged. When regulating pressure and flow via overflow, some surplus flows back to the original system, resulting in useless power in the plunger pump and low work efficiency. If a Chuangjie energy-saving frequency converter is used, the relief valve can be set to close, and the working pressure is automatically adjusted by the energy-saving frequency converter itself to maintain stable working pressure and automatically track the equipment pressure. This achieves automated control, thereby saving energy consumption. The greatest advantage of this regulation method is that it can reduce the operating energy consumption of the plunger pump, with power saving effects reaching 30% or more.

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