German HYDROKOMP pump HYDROKOMP model HYDROKOMP price

The most basic form of the HYDROKOMP pump consists of two gears of identical size meshing and rotating within a closely fitted housing. The interior of this housing resembles the shape of the number "8", with the two gears installed inside; the outer diameter and sides of the gears fit tightly against the housing. Material from the extruder enters between the two gears at the suction inlet, filling this space. It moves along the housing as the teeth rotate and is finally discharged when the two gears mesh.

HYDROKOMP pump structural features

1) Simple structure, low price; 2) Low operational requirements, wide application; 3) The end covers and the spaces between the gear teeth form many fixed sealed working chambers, so it can only be used as a positive displacement pump. The gears adopt the advanced international technology from the nineteen-nineties: double-arc sine curve tooth profile. Compared with involute gears, its most prominent advantage is that there is no relative sliding on the tooth flank during meshing, resulting in no wear on the tooth surface, smooth operation, no fluid trapping, low noise, long service life, and high efficiency. This pump breaks away from the constraints of traditional design, bringing gear pumps into a new realm in terms of design, production, and use. The pump is equipped with a differential pressure safety valve for overload protection. The full return pressure of the safety valve is 1.5 times the rated discharge pressure of the pump. It can also be adjusted according to actual needs within the allowable discharge pressure range. However, this safety valve cannot be used as a pressure reducing valve for long-term operation; a pressure reducing valve can be installed separately if needed. The shaft end seal of this pump is designed in two forms: one is mechanical seal, and the other is packing seal, which can be determined according to specific operating conditions and user requirements.

HYDROKOMP pump working principle

The concept of a gear pump is very simple. Its most basic form consists of two gears of identical size meshing and rotating within a closely fitted housing. The interior of this housing resembles the shape of the number "8", with the two gears installed inside; the outer diameter and sides of the gears fit tightly against the housing. Material from the extruder enters between the two gears at the suction inlet, filling this space. It moves along the housing as the teeth rotate and is finally discharged when the two gears mesh. A gear pump is also called a positive displacement device. Like a piston in a cylinder, when one tooth enters the fluid space of another tooth, because the liquid is incompressible, the liquid and the tooth cannot occupy the same space at the same time, so the liquid is mechanically squeezed out. Due to the continuous meshing of the teeth, this phenomenon occurs continuously, thus providing a continuous discharge volume at the pump outlet. The discharged volume is the same for each revolution of the pump. As the drive shaft rotates continuously, the pump discharges fluid continuously. The flow rate of the pump is directly related to the pump speed. In reality, there is a very small amount of fluid loss inside the pump, because this fluid is used to lubricate the bearings and both sides of the gears, and the pump body cannot possibly have a gap-free fit. Therefore, the fluid cannot be discharged from the outlet 100%, so a small amount of fluid loss is inevitable, which prevents the pump's operating efficiency from reaching 100%. However, the pump can still operate well, and for most extruded materials, it can still achieve an efficiency of 93% to 98%. This pump is not significantly affected by fluids whose viscosity or density changes during the process. If there is a damper, such as a filter screen or a restrictor placed on the discharge side, the pump will push the fluid through them. If this damper changes during operation, i.e., if the filter screen becomes dirty or clogged, or if the back pressure of the restrictor increases, the pump will still maintain a constant flow rate until the mechanical limit of the weakest component in the device is reached (usually equipped with a torque limiter). There is actually a limit to the speed of a pump, which mainly depends on the process fluid. If oil is being transported, the pump can rotate at a high speed, but when the fluid is a high-viscosity polymer melt, this limit will increase significantly. It is very important to fill the space between the two teeth on the suction inlet side with high-viscosity fluid. If this space is not fully filled, the pump cannot discharge the accurate flow rate. Therefore, the PV value (pressure × flow velocity) is another limiting factor and a process variable. Due to these limitations, gear pump manufacturers will provide a series of products, i.e., different specifications and displacements (the volume discharged per revolution). These pumps will be matched with specific application processes to optimize system capacity and price.

HYDROKOMP pump troubleshooting

1) Fault phenomenon: Pump cannot discharge material. Fault causes: a, reverse rotation direction; b, suction or discharge valve closed; c, no material at inlet or pressure too low; d, viscosity too high, pump cannot bite material. Countermeasures: a, confirm rotation direction; b, confirm whether valves are closed; c, check valves and pressure gauge; d, check liquid viscosity to see if flow appears proportional to speed at low speed operation; if there is flow, the inflow is insufficient. 2) Fault phenomenon: Insufficient pump flow. Fault causes: a, suction or discharge valve closed; b, low inlet pressure; c, blocked outlet pipeline; d, packing box leakage; e, speed too low. Countermeasures: a, confirm whether valves are closed; b, check whether valves are open; c, confirm whether discharge volume is normal; d, tighten; if massive leakage affects production, stop operation and dismantle for inspection; e, check actual pump shaft speed. 3) Fault phenomenon: Abnormal noise. Fault causes: a, large coupling eccentricity or poor lubrication; b, motor fault; c, gearbox abnormality; d, poor installation at shaft seal; e, shaft deformation or wear. Countermeasures: a, align or fill with lubricating grease; b, check motor; c, check bearings and gears; d, check shaft seal; e, stop and dismantle for inspection. 4) Fault phenomenon: Excessive current. Fault causes: a, excessive outlet pressure; b, excessive melt viscosity; c, poor shaft seal assembly; d, shaft or bearing wear; e, motor fault. Countermeasures: a, check downstream equipment and pipelines; b, test viscosity; c, check shaft seal and adjust appropriately; d, stop and check, manually turn to see if it is too heavy; e, check motor. 5) Fault phenomenon: Pump stops suddenly. Fault causes: a, power outage; b, motor overload protection; c, coupling damage; d, excessive outlet pressure, interlock reaction; e, abnormal biting inside pump; f, shaft and bearing adhesion/seizure. Countermeasures: a, check power supply; b, check motor; c, open safety cover and check by manual turning; d, check instrument interlock system; e, after stopping, confirm by manual turning in forward and reverse directions; f, confirm by manual turning. 6) Fault phenomenon: Seal oil leakage. Causes: a, shaft seal not adjusted properly; b, sealing ring worn causing large clearance; c, mechanical seal dynamic and static ring friction surfaces damaged; d, spring relaxation. Countermeasures: a, readjust; b, tighten gland bolts appropriately or replace sealing ring; c, replace dynamic and static rings or regrind; d, replace spring.

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