German HYDRACELL pump HYDRACELL model HYDRACELL price

HYDRACELL pumps operate by using impeller rotation to induce centrifugal motion in water. Before starting the pump, the pump casing and suction pipe must be filled with water. Then, start the motor to drive the pump shaft, causing the impeller and water to rotate at high speed. The water undergoes centrifugal motion, is thrown toward the outer edge of the impeller, and flows into the discharge pipe of the water pump through the flow channel of the volute casing.

HYDRACELL pump structure composition

The basic structure of a centrifugal pump consists of six parts: impeller, pump body, pump shaft, bearing, sealing ring, and packing box. 1) The impeller is the core part of the centrifugal pump; it has high rotational speed and high output power. The blades on the impeller play a major role. The impeller must undergo a static balance test before assembly. The inner and outer surfaces of the impeller are required to be smooth to reduce friction losses from water flow. 2) The pump body, also known as the pump casing, is the main body of the water pump. It provides support and fixation and connects to the bracket where the bearings are installed. 3) The function of the pump shaft is to connect to the motor via a coupling and transmit the motor's torque to the impeller, making it the main component for transmitting mechanical energy. 4) Sliding bearings use transparent oil as a lubricant; fill oil to the oil level line. Too much oil will seep out along the pump shaft, while too little will cause the bearing to overheat and burn out, leading to accidents! During pump operation, the maximum bearing temperature is 85 degrees, and normal operating temperature is around 60 degrees. 5) The sealing ring is also known as the leakage reduction ring. 6) The packing box mainly consists of packing, water seal ring, packing sleeve, packing gland, and water seal pipe. The main function of the packing box is to seal the gap between the pump casing and the pump shaft, preventing water inside the pump from leaking out and preventing outside air from entering the pump. This maintains the vacuum inside the water pump! When heat is generated by friction between the pump shaft and the packing, the water seal pipe directs water into the water seal ring to cool the packing, ensuring normal pump operation. Therefore, inspection of the packing box requires special attention during routine pump operation checks. The packing should be replaced after approximately 600 hours of operation.

HYDRACELL pump maintenance

Centrifugal pump shutdown is mainly caused by mechanical seal failure. Failure mostly manifests as leakage, with the following causes: 1) Leakage at the sealing faces of the stationary and rotating rings, mainly due to: end face flatness and roughness not meeting requirements, or surface scratches; particulate matter between the end faces, preventing uniform operation; improper installation or incorrect method. 2) Leakage of the compensating ring seal, mainly due to: gland deformation, uneven preload; incorrect installation; seal quality not meeting standards; incorrect seal selection. Practical usage shows that the most common failure location for sealing elements is the end faces of the rotating and stationary rings. Cracking of the end faces of the mechanical seal's rotating and stationary rings in centrifugal pumps is a common failure phenomenon, with main causes including: 3) Excessive gap at the sealing face during installation, preventing the flushing fluid from carrying away heat generated by the friction pair in time; flushing fluid leaks through the sealing face gap, causing overheating and damage to the end faces. 4) Vaporization and expansion of the liquid medium cause the two end faces to separate due to vaporization expansion force. When the two sealing faces are forced into contact, the lubricating film is destroyed, causing overheating of the end face surface. 5) Poor lubricity of the liquid medium, combined with excessive operating pressure, causes asynchronous tracking rotation of the two sealing faces. For example, a high-speed pump has a rotational speed of 20445r/min, a sealing face center diameter of 7cm, and after operation, its linear velocity reaches up to 75 m/s. If one sealing face lags and cannot track the rotation, instantaneous high temperature causes damage to the sealing face. 6) Blockage of the seal flushing fluid orifice plate or filter screen causes insufficient water flow, leading to mechanical seal failure.

HYDRACELL pump industry applications

Centrifugal pumps feature a compact structure, wide flow and head ranges, suitability for mildly corrosive liquids, multiple control options, uniform flow, stable operation, and low vibration. They do not require special vibration-damping foundations. Equipment installation, maintenance, and repair costs are low. They are widely used in industries such as electric power, metallurgy, coal, and building materials for transporting slurries containing solid particles. Examples include hydraulic ash removal in thermal power plants, slurry transport in metallurgical beneficiation plants, and coal slurry and heavy medium transport in coal washing plants. When a centrifugal pump operates, the pump must be placed on land, the suction pipe placed in water, and the pump must be primed before starting. Due to structural limitations, slurry pumps and submersible centrifugal pumps require the motor to be positioned above the water surface while the pump is submerged. Therefore, they must be fixed; otherwise, if the motor falls into the water, it will be scrapped. Moreover, since the long shaft length is generally fixed, pump installation and use are more troublesome, and application scenarios are subject to many restrictions.

Weidou Intelligent Technology specializes in selling German HYDRACELL diaphragm pumps, HYDRACELL gear pumps, HYDRACELL diaphragm pumps, HYDRACELL centrifugal pumps, HYDRACELL piston pumps, HYDRACELL vacuum pumps, HYDRACELL screw pumps, HYDRACELL submersible pumps, HYDRACELL peristaltic pumps, HYDRACELL lubrication pumps, HYDRACELL vane pumps, HYDRACELL metering pumps, HYDRACELL hand pumps, HYDRACELL drum pumps, HYDRACELL cam pumps, HYDRACELL booster pumps, HYDRACELL liquid pumps, HYDRACELL air pumps. Original German imports. Welcome customers to inquire and order.