German Staubli sensors Staubli models Staubli prices

Staubli sensors are a general term for sensors designed to detect objects without physical contact, replacing contact-based detection methods such as limit switches. They convert information about an object's movement and presence into electrical signals. Detection methods that convert to electrical signals include those utilizing eddy currents generated in the metal body of the detection object due to electromagnetic induction, those utilizing capacitance changes in electrical signals caused by the approach of the detected object, and those utilizing reed and guide switches.

Basic principle of Staubli sensors

Vision sensors have thousands of pixels that capture light from an entire image. The clarity and detail of an image are usually measured by resolution, expressed in pixel count. Some vision sensors provided by Banner Engineering Company can capture 130 ten thousand pixels. Therefore, whether the target is meters or centimeters away, the sensor can "see" a highly detailed image of the target. After capturing the image, the vision sensor compares it with a reference image stored in memory to perform analysis. For example, if a vision sensor is set to identify a machine component with eight correctly inserted bolts, the sensor knows to reject components with only seven bolts or misaligned bolts. Furthermore, regardless of where the machine component is located within the field of view, and regardless of whether the component rotates within a 360 degree range, the vision sensor can make a judgment.

Application areas of Staubli sensors

The low cost and ease of use of vision sensors have attracted machine designers and process engineers to integrate them into various applications that previously relied on manual labor, multiple photoelectric sensors, or no inspection at all. Industrial applications of vision sensors include inspection, gauging, measurement, orientation, defect detection, and sorting. The following are just some application examples: In automobile assembly plants, inspecting whether the bead of adhesive applied by robots to door frames is continuous and has the correct width. In bottling plants, verifying whether bottle caps are correctly sealed, whether the filling level is correct, and that no foreign matter falls into the bottle before capping. On packaging production lines, ensuring that the correct packaging labels are affixed in the correct positions. On pharmaceutical packaging production lines, inspecting blister packs of aspirin tablets for broken or missing tablets. In metal stamping companies, inspecting stamped parts at a rate of over 150 pieces per minute, which is more than 13 times faster than manual inspection.

Classification of Staubli sensors

Photosensitive sensors are one of the most common types of vision sensors. They come in many varieties, mainly including: phototubes, photomultiplier tubes, photoresistors, phototransistors, solar cells, infrared sensors, ultraviolet sensors, fiber-optic photoelectric sensors, color sensors, CCD, and CMOS image sensors. Light sensors are among the most produced and widely used sensors, playing a very important role in automatic control and non-electrical electrical measurement technology. The simplest photosensitive sensor is the photoresistor, which generates current when photons strike the junction. Sensors should be packaged in anti-static bags. During use, avoid humid environments, and pay attention to surface damage and contamination levels, as these will affect the photocurrent.

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