German prominent valves prominent models prominent prices

prominent valves use liquid as the working medium to transmit energy and perform control. Hydraulic transmission and pneumatic transmission are collectively referred to as fluid power transmission. This is an emerging technology developed based on the principle of hydrostatic pressure transmission proposed by Pascal in the 18th century, and it is widely used in industrial and agricultural production.

Basic principle of prominent valves

The basic principle of hydraulic transmission is to use pressurized oil as the working medium in a closed container to achieve energy conversion and power transmission. The liquid involved is called the working medium, generally mineral oil, which functions similarly to transmission components such as belts, chains, and gears in mechanical transmission. Hydraulic transmission utilizes Pascal's principle! Pascal's principle essentially states that in a closed environment, when a force is applied to a liquid, the liquid transmits this force in all directions with unchanged pressure magnitude! P=F/S. Hydraulic transmission leverages this physical property by applying a force to an object with a small area, causing a large force to act on an object with a large area through Pascal's principle, thereby achieving the effect of lifting heavy loads. Hydraulic transmission is also widely applied in the valve industry, such as in machine tool manufacturing and processing equipment for valves, hydraulic test equipment for valves, and hydraulic transmission devices for valves.

Advantages and disadvantages of prominent valves

Advantages: 1) Small size and light weight, resulting in low inertial force; significant impact does not occur during sudden overload or stopping; 2) Traction speed can be automatically adjusted smoothly within a given range, and stepless speed regulation can be achieved; 3) Reversing is easy; rotation and linear reciprocating motion of the working mechanism can be conveniently converted without changing the motor rotation direction; 4) The hydraulic pump and hydraulic motor are connected by oil pipes, so there are no strict restrictions on spatial arrangement; 5) Since oil is used as the working medium, the relative moving surfaces of components are self-lubricating, resulting in low wear and long service life; 6) Operation and control are simple, with a high degree of automation; 7) Overload protection is easy to implement. Disadvantages: 1) Hydraulic transmission has high maintenance requirements; the working oil must always remain clean; 2) High manufacturing precision is required for hydraulic components, the process is complex, and costs are higher; 3) Maintenance of hydraulic components is complex and requires a high level of technical expertise; 4) Using oil as the working medium presents a fire hazard at the working surface; 5) Low transmission efficiency.

prominent valve maintenance methods

In the manufacturing process of hydraulic valves, selective assembly is mostly chosen to effectively improve assembly precision. That is, for a batch of finished parts, such as valve spools and valve bodies, the most reasonable fit clearance should be selected based on actual dimensions before assembly, ensuring good sliding performance and sealing performance of the valve spool. In other words, for hydraulic valves of the same type, there may be certain differences in the mating dimensions between the valve body and the valve spool. In actual use, when a company has a large number of failed hydraulic valves, all hydraulic valves can be disassembled and cleaned, each part inspected and measured, parts classified based on inspection results, and then recombined and selectively assembled using appropriate methods. After inspection, if wear is found on both the valve body and the valve spool, but there are no severe scratches on the working surface or no severe local wear, valve bodies and valve spools with appropriate clearances can be selected for reassembly. If the fit clearance between the valve body and the valve increases compared to the clearance specified in the product drawings, and the increase is between 20% and 25%, methods should be adopted to increase the valve spool size, followed by lapping and repair. For conical valve groups, regarding the valve seat and valve spool, if the contact surface sealing in the conical seat valve is poor, grinding is sufficient because the conical valve can automatically compensate for the gap under spring action. If the wear between the valve body and the valve is uneven or there are scratches on the working surface, and the above methods cannot restore the hydraulic valve function well, the selection of the valve body and valve spool should meet the interference requirements in the machining allowance. The valve body bore should be appropriately reamed, and the valve spool should be appropriately ground, so that shape precision and assembly clearance are reasonable.

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