German IPR valves IPR models IPR prices

IPR valves use liquid as the working medium to transmit energy and perform control. Hydraulic transmission and pneumatic transmission are collectively referred to as fluid power transmission. This is an emerging technology developed based on the principle of hydrostatic pressure transmission proposed by Pascal in the 18th century, and it is widely used in industrial and agricultural production.

Basic principles of IPR valves

The basic principle of hydraulic transmission is to use pressurized oil as the working medium in a sealed container to achieve energy conversion and power transmission. The liquid is called the working medium, generally mineral oil, and its function is similar to transmission components such as belts, chains, and gears in mechanical transmission. Hydraulic transmission utilizes Pascal's principle! Pascal's principle states that in a closed environment, when a force is applied to a liquid, the liquid transmits this force in all directions with unchanged pressure magnitude! P=F/S. Hydraulic transmission uses this physical property to apply a force to a small-area object, causing a large-area object to receive a significant force through Pascal's principle, thereby achieving the effect of lifting heavy loads. Hydraulic transmission is also widely used in the valve industry, such as in machine tool manufacturing and processing equipment for valves, hydraulic test equipment for valves, and hydraulic transmission devices for valves.

Advantages and disadvantages of IPR valves

Advantages: 1) Small size and light weight, resulting in low inertia; no major impact occurs during sudden overload or stopping; 2) Can smoothly and automatically adjust traction speed within a given range, and achieve stepless speed regulation; 3) Easy reversal; rotation and linear reciprocating motion of the working mechanism can be conveniently converted without changing the motor rotation direction; 4) Hydraulic pumps and hydraulic motors are connected by oil pipes, so there are no strict restrictions on spatial arrangement; 5) Since oil is used as the working medium, the relatively moving surfaces of components can self-lubricate, resulting in low wear and long service life; 6) Simple operation and control, with a high degree of automation; 7) Overload protection is easy to implement. Disadvantages: 1) High maintenance requirements for hydraulic transmission; working oil must always remain clean; 2) High manufacturing precision requirements for hydraulic components, complex processes, and higher costs; 3) Maintenance of hydraulic components is complex and requires a high level of technical expertise; 4) Using oil as the working medium poses a fire hazard at the working surface; 5) Low transmission efficiency.

IPR valve maintenance methods

In the manufacturing process of hydraulic valves, selective assembly is mostly chosen to effectively improve assembly precision. That is, for a batch of processed parts, such as valve spools and valve bodies, the most reasonable fit clearance should be selected based on actual dimensions before assembly, ensuring good sliding performance and sealing performance of the valve spool. In other words, for hydraulic valves of the same type, there may be certain differences in the mating dimensions between the valve body and the valve spool. In actual use, when there are many failed hydraulic valves in an enterprise, all hydraulic valves can be disassembled and cleaned, each part inspected and measured, classified based on inspection results, and then reassembled using selective assembly methods. After inspection, if wear is found on both the valve body and valve spool, but there are no severe scratches on the working surface or no severe local wear, valve bodies and spools with appropriate clearances can be selected for reassembly. If the fit clearance between the valve body and valve increases compared to the specified clearance in the product drawing, and the increase is between 20% and 25%, methods should be adopted to increase the valve spool size, followed by lapping repair. For conical valve groups, if the contact surface sealing between the seat and spool is poor, grinding is sufficient because the conical valve can automatically compensate for clearance under spring action. If the wear between the valve body and valve is uneven or there are scratches on the working surface, and the above methods cannot restore the hydraulic valve function well, the selection of valve body and spool should meet the interference requirements in machining allowances. The valve body bore should be appropriately reamed, and the valve spool should be appropriately ground, so that shape precision and assembly clearance are reasonable.

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